Earticle

This study aims to evaluate the effectiveness of adding CNC parameter monitoring functionality using OPC UA to the existing HMI for CNC grinding machines, specifically focusing on maintaining machining precision for ferrous materials despite changes in grinding wheel diameter post-dressing. Three workpieces, each ground with different wheel diameters (WD162.24, WD162.22, WD162.20), were subjected to profile error measurements at various angles within a ±4.0μm tolerance range. The elliptical shape of the workpieces required diameter measurements across a 90-degree section. Results indicated that, despite slight deviations, all workpieces remained within the specified tolerance range, demonstrating that the OPC UA-based monitoring system effectively maintains machining precision after wheel dressing. This suggests significant potential for improving grinding processes for ferrous materials using OPC UA-integrated CNC systems.

This study examines factors influencing occupational injuries among plant and machine operators using the Semi-supervised MarginBoost algorithm. Data from the 2007-2009 Korean National Health and Nutrition Examination Survey (KNHANES) were analyzed, covering 4,062 employed participants. The MarginBoost model achieved 84.3% accuracy, outperforming other models. Key factors identified included exposure to hazardous substances, ergonomic conditions, and psychosocial stress. The findings emphasize the need for targeted interventions to enhance workplace safety and offer a robust predictive tool for the effective management of occupational health.

Recently, due to the expansion of data communication between objects, research related to data communication technology applied to vehicles is being actively conducted. This study selects a network with Wi-Fi 6, which is advantageous in bandwidth, communication speed, and wireless saturation of a wireless network for mobile terminal data communication, and designs and implements Wi-Fi 6 in a vehicle network. In addition, a continuous variable communication structure is proposed to enable high speed data switching in consideration of the characteristics of mobile communication terminal devics, indicating that connection operation and response speed are improved compared to Wi-Fi standard communication methods, and it can be extended to a system for road networks and autonomous driving by expanding it to various event data communication between vehicles.

The airport is chosen as the measurement airport in this paper to investigate the noise characteristics of piston engine aircraft used for training at Muan airport. Five measurement points near the runway are chosen. The maximum noise values of piston engine aircraft (C172) and SR20 take-off processes are measured. The results show that the average maximum noise values of the five measuring points range from 66.5 dB(A) to 76.7 dB(A), with point C having the greatest noise influence. During take-off, the maximum noise of an SR20 aircraft occurs near 500Hz of low frequency.

Air flow field characteristics in a compact chamber system are indispensable for the efficient development of vehicle aerodynamic performance. In this study, air flow and velocity uniformity in the chamber system were numerically analyzed using the CFD method. Air flows at a uniform velocity from the outlet of the blower, passes fast through the heat exchanger with partial pressure difference, and then moves into the blower inlet. Overall pressure drop through the fan gradually increases with the flow rate. The uniformity varies along the test section, decreasing by 5-10% with distance from the nozzle. These predicted results can be widely used as basic conceptual design data for an efficient vehicle chamber system.

In this paper, we covered the basic design process of water-cooled cabinets and studied how to determine the target performance of heat exchanger design, which is essential in water-cooled cabinet design. A theoretical method was presented to set the target efficiency of the heat exchanger, and the pressure drop of air passing through the heat exchanger was predicted analytically. A cabinet-level thermal analysis was performed using the target efficiency and pressure drop data of the heat exchanger. The accuracy of the theoretical method was judged by comparing the theoretically predicted operating environment of the internal equipment with the analytically predicted operating environment of the internal equipment.

Biodiesel is a traditional energy field that can replace low-quality marine fuels for ships and various studies have been conducted. Since the 2000s, Korea has introduced a mandatory supply system of biodiesel for domestic vehicle diesel, gradually raising the blending ratio from 0.5% to 3.5%, and is expected to raise the mandatory blending ratio to about 8.0% by 2030. Therefore, in this study attempted to blend high-quality samples that meet the biodiesel quality standards manufactured by domestic companies with MGO in ratios ranging from 0 to 60%. We utilized a 1-ton combustion chamber to compare and analyze the exhaust gas emissions characteristics. As a result, in the BD60 condition, which represents the maximum range in this study, the O2 increased by approximately 1.5%p, and CO2 tended to decrease by 1.1%p. NOx decreased by approximately 18.2%p from 34.1 ppm to 27.9 ppm. In the case of SOx, a very low concentration of 0.08 ppm was detected under the BD0 condition, and it was undetectable under all other conditions containing biodiesel. This suggests that MGO itself has excellent low-sulfur oil quality and can implement zero SOx through biodiesel mixing. Furthermore the combustion efficiency decreased by approximately 1.91%, from 72% to 70.2%, and the exhaust gas temperature also decreased by about 4.5%p. However despite the lower calorific value of biodiesel compared to MGO, it demonstrated relatively close thermal output per unit content. This indicates sufficient potential for biodiesel to serve as a viable alternative fuel for ships in the future.

The government declared ‘2050 carbon neutrality’ as a national vision in October 2020 and subsequently pursued the establishment of a ‘2050 carbon neutrality scenario’ as a follow-up response. Hydrogen is considered as one of the most promising future energy carriers due to its noteworthy advantages of renewable, environmentally friendly and high calorific value. Liquid hydrogen is thus more advantageous for large-scale storage and transportation. However, due to the large difference between the liquid hydrogen temperature and the environment temperature, an inevitable heat leak into the storage tanks of liquid hydrogen occurs, causing boil-off losses and vent of hydrogen gas. Researches on insulation materials for liquid hydrogen are actively being conducted, but research on support design for minimal heat transfer and enhanced rigidity remains insufficient. In this study, to design support structures for liquid hydrogen storage tanks, a thermal-structural coupled analysis technique was developed using Ansys Workbench. Analytical models were created based on the number and arrangement of supports to propose structurally safe support designs.

This study is about the design of an elastic support system to isolate the structural noise of the low accumulator of the naval artillery among the equipment mounted on a warship. As the structural noise measurement value of the low accumulator transmitted to the ship exceeded the standard value, a method of applying an elastic mount between the equipment and the ship was devised to isolate the structural noise. By calculating the target vibration isolation efficiency, the vibration isolating system was designed in consideration of design factors such as the system's natural frequency and static displacement. Finally, the performance of the structural noise reduction of the designed vibration isolating system was verified by evaluating the structural noise transmitted to the foundation plate of the equipment from the low accumulator to which designed elastic support system was applied.

In the present study, the inertial electromagnetic actuator (IEA) and the FxLMS (filtered-x least mean square) method were applied to study vibration control using the active mount. IEA was designed and manufactured for the experiment, and FxLMS algorithm was developed to evaluate control performance and mount dynamic characteristics. For the vibration control experiment, active mounts were installed at the top and bottom, and the lower active mount controls the force transmitted to the structure by the excitation signal from the upper active mount. The experiment was performed by simultaneously exciting three frequencies in three axes. From the experimental results, it was confirmed that the force measured at the lower active mount when the actuator is off is greatly reduced when the actuator is on, and that vibration reduction in the vertical z-axis is more effective than vibration reduction in the x-y plane.

This study aims to explore the development and current state of suppressor technology through a review of existing research and case studies, and to propose future directions for further research. Firstly, we analyze domestic and international research topics related to suppressors to determine emerging trends and research needs. Secondly, we investigate the reasons behind the discrepancies in noise reduction data from different studies that utilize identical measurement standards, proposing potential solutions to this issue. Furthermore, we examine key factors influencing suppressor performance, such as the design and shape of suppressors, including the effectiveness of baffle systems, pass-through suppressor technology, and fluid-filled suppressors. Additionally, we delve into the advancements in suppressor materials, assessing their durability, weight reduction, and thermal management capabilities, which are critical to the effectiveness and longevity of suppressors in modern warfare. This research contributes to the understanding of suppressor technology, highlighting the importance of design optimization and material innovation in enhancing both performance and practicality. The findings can guide the development of next-generation suppressors that meet the increasingly complex demands of contemporary combat environments.

A sirocco fan consists of a housing and an impeller with blades. There are many design parameters for improving its performance and efficiency. Thus, the objective of present study is to investigate the effect of blade size(such as blade length and height) and the number of blades on the flow characteristics of a sirocco fan using a commercial CFD software, Star CCM+. From the results of our previous and present study, it is revealed that blade inclination angle and blade height had a great effect on the flow characteristics, such as the static pressure rise and flow rate. There are important factors in improving the flow characteristics, as following order, the blade inclination angle, blade height, blade length, blade radius of curvature, the number of blades. it was obtained that maximum in static pressure rise and flow rate were, respectively, 20.8Pa and 6.41CMM under the our simulation condition.

Recently marine accidents involving floating objects have been continuously increasing due to domestic coastal traffic conditions, and as a result cases of secondary-linked reduction gear damage have also occurred one after another. This research aims to evaluate the ship propulsion system safety through the analysis the effect of the torsional stress generated on the propeller shaft system when a rope or net is wrapped around a propeller at sea through theoretical analysis, simulation analysis, and ship empirical test.

Recently, SDAS(Advanced driver-assistance system) are being installed to assist driving of vehicles and improve driver convenience. LDWS(Lane departure warning system) and FCWS(Forward collision warning system) are the core of the technology. Among these, FCWS is evaluated as a key assistive technology to prevent vehicle crashes. Accordingly, many algorithms are being developed and tested to improve detection speed and actual detection algorithms are being commercialized. In this paper, We propose the design of a system that optimizes FCWS speed by considering the AI performance of the terminal device when implemented as an embedded system.

The Climate chamber system is an essential facility for aerodynamic performance development of commercial vehicles to investigate air flow field characteristics in different climatic conditions. In particular, the analysis of airflow fields within the chamber system is an essential consideration for optimal design. In this study, the pressure characteristics and velocity uniformity in the test section area were predicted with blower impeller rotational speed using CFD. The velocity uniformity is affected by the distance from the blower nozzle outlet, reaching up to 72.7% at 695 RPM. The pressure differential between 300 RPM and 740 RPM shows an approximate difference of 2651 Pa, with a high-pressure distribution observed along the right side wall of the blower. These results are expected to be used as design data applicable for improving the performance of environmental chamber systems.

This study explores the use of a Deep Autoencoder model to predict depression among plant and machine operators, utilizing data from the Korean National Health and Nutrition Examination Survey (KNHANES, n=3,852). The Deep Autoencoder model outperformed the Logistic Regression, Naive Bayes, XGBoost, and LightGBM models, achieving an accuracy of 86.5%. Key factors influencing depression included work stress, exposure to hazardous substances, and ergonomic conditions. The findings highlight the potential of the Deep Autoencoder model as a robust tool for early identification and intervention in workplace mental health.

With the growth of silicon-based semiconductor sensors in the global sensor market, advancements in body motion detection for wearable devices and sustainable health monitoring have accelerated. This has led to a significant attention on various sensors with excellent flexibility and stretchability, such as PDMS, in numerous applications. In this study to adjust the sensitivity of conventional conductive pressure sensors, a porous sponge structure was initially created using a sugar template method. The polymer was prepared with four different ratios (5:1, 10:1, 20:1, 30:1) to achieve varying flexibilities. To ensure conductivity, the sponge was coated using a dip-coating method with a 3wt% CNT solution. The conductive sponges with various ratios were tested for sensitivity, demonstrating characteristics suitable for a wide range of pressure sensing applications.

The main problem of airport noise is the impact of aircraft noise on the residents around the airport. In order to investigate the noise situation of a certain airport in South Korea, this article selects Muan Airport as the research project, selects five measurement points near the airport, takes aircraft takeoff as an example, measures the maximum noise level of each measurement point during each take off, and uses the American Airport Noise Prediction Software (AEDT 3C) to predict the noise of a single aircraft during take off, Calculate the contour area and sound exposure level data for four aircraft models. The results indicate that the average maximum noise level error between the measurement results and the simulation results is within 2dB, and the maximum noise level ranges from 65.1 to 88.1 decibels with the measurement range.

In this study, numerical analysis was performed on a type IV hydrogen storage tank to analyze the temperature change of hydrogen inside the tank and the filling performance by changing the inlet nozzle outlet angle and the number of outlets. Considering the residual state of charge (SOC) inside the initial tank, the initial pressure was 10 MPa, and the temperature of hydrogen inside the tank and the SOC results were analyzed when hydrogen with a temperature of 233 K was introduced under the conditions of liner, wrap, and outside temperature of 298 K. The results of the analysis showed that the charging completion rate reached the charging limit pressure. The analysis showed that time of filling completion, when the filling limit pressure is reached, the SOC result is about 94% for all geometry change conditions, and the filling completion time increases by 5s as the number of outlets decreases. The temperature change of the wrap area at the end of filling is up to 3.6K, which shows that the outside air temperature has a negligible effect on the hydrogen temperature change inside the tank.

In order to overcome the limitations of linear vibration energy harvesters and those using mechanical plucking, magnetic plucking vibration energy harvesters (MVEs) have garnered significant interest. This paper presents parametric studies aimed at proposing design guidelines for MVEs and compares two magnetic force models that describe interactions between two permanent magnets. A mathematical model describing the energy harvester is employed, followed by the introduction of two magnetic force models: an analytic model and an inverse square model. Subsequently, numerical simulations are conducted to investigate dynamic characteristics of MVEs, analyzing results in terms of tip displacement, voltage output, and harvested energy. Parametric studies vary the distance between magnets, the speed of the external magnet, and the beam shape. Results indicate that reducing the distance between magnets enhances energy harvesting effectiveness. An optimal velocity for the external magnet is observed, and studies on beam shape suggest greater energy harvesting when the shape favors deflection.

In this study, the operating performance of the heat pump dryer using the PF heat exchanger was experimentally studied. The capacity, COP, drain, SMER and operating status of the cooling cycle of the heat pump dryer were investigated according to the temperature, relative humidity and flow rate of the indoor air. Heat pump dryers are refrigerant-air system. For the dryer performance experiment, an air enthalpy calorimeter was used. From the experimental results, as the temperature, relative humidity, and flow rate of the inlet air increased, the capacity, COP, drain, SMER of the dryer increased. The change in the performance of the dryer was most affected by temperature. The P-h diagram of the cooling system showed that the operation status of the dryer was greatly affected by the indoor temperature. In addition, the SMER of the dryer showed a drying performance of about 3.38 kg/kWh or more within all experimental ranges.

The main hydraulic pump is a device that generates the hydraulic pressure needed for the K2 tank. It is a pressure-compensated swash plate piston pump that generates the hydraulic power necessary to drive the hydraulic device. Hydraulic pump design changes were made due to frequent failures of the hydraulic pump. As a result of checking the operation records of the hydraulic pump, about 71% of the total engine operation time was in a stationary state where hydraulic pressure was not needed. This has the problem of constantly running when the engine is started, consuming unnecessary endurance time, and generating high noise. In this study, ISG(Idle Stop & Go) was applied to improve operation method. When applying ISG, the pressure can be reduced to about 85% or less in an environment where the operation of the main hydraulic pump is not necessary. So, the lifespan of the main hydraulic pump increases as a result of ISG application, thereby reducing the waste of national funds due to maintenance costs. Also, it is expected to contribute to improving combat power by reducing crew fatigue due to noise reduction.

In this paper, the goal is to produce a target wheel that integrates the plate and CPS wheel among the components of the drive plate mounted on an automobile engine. We attempted to develop a manufacturing process technology for incremental forming of a target wheel with the desired thickness by rotating a disk-shaped thin plate material and deforming the plate using a forming device and tools. Incremental forming system was set up by establishing a forming process and designing and manufacturing the device and parts required for processing. It consists of a total of 4 stages of molding process, and the optimal roll design that can properly collect materials to prevent cracks or reverse steps at each stage is primarily important. After manufacturing the prototype, a material test was performed to confirm whether the mechanical properties of the deformed part were sufficient to make gear teeth.

This study is to deal with a failure phenomenon that occurred during a vibration test on an Inertial Navigation System mounted on a self-propelled howitzer. Vibration occurs naturally due to the operation characteristics of self-propelled howitzers, The study describes a case of failure that occurred during the durability verification process. It explains the function and configuration of the INS(Inertial Navigation System) and describe how the failure occurred through understanding the phenomenon. Based on the occurrence phenomenon, an in-depth cause analysis was conducted and fundamental improvement measures were presented to prevent recurrence. It is expected that this study will aid as a reference for problem solving when similar failures occur in the future.

This paper aims to introduce a case of improving the performance of aged naval ships' Identification Friend or Foe(IFF) equipment from Mode 4 to Mode 5, thereby enhancing operational capabilities and overcoming integration limitations. Since 2019, South Korea has been conducting a project to replace IFF equipment across the entire military, categorized into naval ship, air force aircraft, surveillance and reconnaissance, and protection. Among these, three naval classes without combat systems required not only an upgrade of their IFF equipment from Mode 4 to Mode 5 but also an integration capability that would allow them to maintain the same fire control procedures by linking with existing naval gun fire control systems. To implement this integration function, the signal processing methods of the existing IFF equipment were analyzed, and based on this, the integration function was implemented in a signal converter module. This paper is expected to serve as an important resource for future performance upgrades of internal equipment in aged naval ships.

In this article, improvement of heat screen failure for battle tank is proposed. The heat screen applied to protect a cam sensor from engine heat was cracked by vibrations generated in the engine. To solve this problem, the configuration of the heat screen was changed to a structure that can avoid engine vibration levels. The improved heat screen has first mode frequency at 4,000 RPM band outside the main operating range of the engine, and heat dissipation is at the same level as conventional heat screen. As a result, the improved heat screen secured reliability by improving vibration effects by approximately 163% while maintaining heat dissipation performance.

The condensation phenomenon can affect the product in terms of function and aesthetics, so it is a complaint of many users from the past, and continuous research has been conducted to solve it. A portable instrument panel is installed inside combat vehicles such as tanks and armored vehicles. Due to the nature of the combat vehicle operated in the special situation of battle, the internal heat generation of the instrument panel has increased significantly, which is presumed to be the cause of condensation inside the instrument panel. In this paper, a study on the development of subsequent processes was conducted to reduce the condensation phenomenon of the instrument panel for combat vehicles. In order to reduce the condensation phenomenon, the experiment was carried out by setting baking time and stabilization time as major factors. This paper is considered to be a reference research data for all systems in which similar assemblies are used as well as instrument panels for combat vehicles.

This study identifies the possibility of alignment discrepancies during mortar firing when using inactive fuzes, which make it impossible to visually observe impact points. To address this issue, we studied a quality assurance method for Sight Alignment after firing. To establish a baseline, we analyzed the pre-firing Sight Alignment and the impact group status during firing for 00 mortars and 000 shells. Based on this analysis, we derived the alignment position information range after firing for 36 mortars, distinguishing between 68% and 95% confidence interval. Finally, considering data characteristics, inspection time requirements, and non-conforming data, we selected the Sight Alignment range after firing based on the 95% confidence interval. This study is expected to contribute to the development of quality assurance methods for munitions by serving as an example of quality assurance in the mass production stage of mortars.