Earticle

In this study, corrosion fatigue crack propagation was investigated in pH buffer environment using the giga strength steel and its heat-affected zone, and the results were compared with theoretical model prediction. Also, the pure corrosion effect on fatigue crack propagation in a corrosive environment was compared with the modified Forman equation. As results, the average value of corrosion rate obtained as the ratio of the net corrosion-induced crack length to the total crack length under cyclic loading in the base metal and heat-affected zone under experimental loading conditions. These results exhibit a new theoretical method for corrosion fatigue crack propagation that predicts a purely corrosion effect on the behavior to be determined.

알루미늄합금 6061-T6 판재에 대하여 마찰교반용접과 텅스텐 이너트 가스 용접의 교차 용접부의 미세조직과 기계적 특성에 있어서 용접 순서의 영향을 분석하기 위한 시험편을 성공적으로 제작하였다. FSW-ED 시험편이 다른 조합들보다 가장 좋은 기계적 특성을 나타내었다. 흥미롭게도, TIG-FSW ED 시험편이 FSW-TIG ED 시험편보다 높은 인장강도를 나타내었다. 용접부 경도의 경우, FSW 시편이 TIG-FSW 및 FSW-TIG 시험편보다 높은 값을 나타내었고, TIG-FSW 시험편이 FSW-TIG 시험편보다 높은 값을 나타내었다. FE-SEM을 이용한 인장 파면에 대한 관찰을 통하여, 모든 시험편에서 연성파괴를 나타내는 다양한 크기의 딤플들이 관찰되었다. FSW-TIG 시험편의 파면에서는 용융지(熔融池) 표면 영역에서 기공들이 관찰되는 반면, TIG-FSW 시험편에서는 기공의 형성은 관찰되지 않았다. 경도와 미세조직의 결과를 통해 TIG-FSW 공정이 FSW-TIG 공정보다 높은 인장강도를 확보할 수 있는 공정임을 확인하였다.

The cross-welded joints for 6061-T6 aluminum alloy sheets were successfully manufactured through friction stir welding(FSW) and tungsten inert gas(TIG) welding methods to reveal the effect of welding sequence on microstructure and mechanical properties of the joints. Results revealed that FSW-ED joint shows maximum joint strength compare to other combinations. Interestingly, TIG-FSW joint shows much higher tensile strength than FSW-TIG joint. It is seen that the average hardness in SZ of friction-stir-welded specimen is comparatively higher than that of TIG-FSW and FSW-TIG joints. TIG-FSW specimen also shows higher hardness compare to FSW-TIG. Through FE-SEM observation for tensile fracture surface, various size of dimples clearly observed indicating ductile type of failure mode in all specimens. In case of FSW-TIG process, several voids were observed at the surface region of weld pool. On the contrary, no as such void formation has been observed in TIG-FSW process. The micro hardness and microstructural results clearly justify the higher tensile strength in TIG-FSW process.

In this study, SM45C-STKM13B hollow shaft of different thickness was joined by friction welding. After friction welding, we treated to specimen of annealing(post-weld heat treatment). The specimens were tested as-welded and post-weld heat treatment(PWHT). The mechanical properties including tensile test and vickers micro-hardness were examined. And then, the mechanical properties were compared for as-welded and PWHT in SM45C to STKM13B. Microstructure of joining part were examined in the weld interface and weld region and heat affected zone and base metal of weld parts.

In order to reduce environmental pollution, it is necessary to increase the recycling rate of waste. For this, the separation of recyclables is of utmost importance. The paper conducted a study to automatically discriminate containers by material for beverage containers among recyclables. We developed an algorithm that automatically recognizes containers by four materials: metal, glass, plastic, and paper by measuring the vibration signal generated when the beverage container collides with the bottom plate of the collection box. The amplitude distribution, time series information, and frequency information of the vibration signal were used to extract the characteristics indicating the characteristic difference of the vibration signal for each material, and a classifier was developed through machine learning using these characteristics.

Recently, 3D printing has been actively studied. A representative material in this 3D printing technology is plastic, and PLA, an eco-friendly material, is widely used. FDM is widely used as a way to output these PLA materials. However, this method lacks mechanical properties compared to injection-molded products as it is a method of stacking materials by melting. Therefore, in this study, using an FDM-type 3D printer, a tensile test was performed after printing a tensile specimen with PLA filament with the layer angle and layer density as control factors. After that, changes in tensile properties according to the layer angle and density were compared and evaluated. As a result, to improve the tensile strength, the layer density had to be considered, and to improve the elastic modulus, both the layer angle and the layer density had to be considered.

The purpose of this study was to improve the noise measurement method of noise sources and the corresponding noise reduction measures during each manufacturing process closest to the workers in the large and hige power machine. To this end, the noise generated in the large and high power machine was measured and analyzed, and the frequency characteristics of noise sources and the causes of noise were identified. The noise map was used to predict the noise reduction effect. Moreover, it is expected that this will ultimately contribute to the reduction of human risks caused by the noise of the large and high power machine.

In this study, the design of parking brake mounting bracket for SUVs (sports utility vehicles) was handled through structural analysis. For safety evaluation, we conducted a shape analysis of parking brake mounting bracket, discovered improvement measures for weak areas, and reflected them in the design. In addition, a strength analysis was performed and the analysis results were reflected in the design. As a result of analysis through various design changes, it was possible to suggest an appropriate parking brake mounting bracket shape. In addition, the effect of changes in the shape of the reinforcement and mounting bracket on the stiffness and strength of the parking brake mounting bracket was investigated.

Due to global warming and environmental pollution, environmental regulations are getting stronger, and the International Maritime Organization announced regulations to reduce CO2 emissions in 2018. In order to respond to this, interest in hydrogen energy is growing, and research on liquid hydrogen is spotlighted for storage and transport of large amounts of hydrogen. Hydrogen reduces in volume to 1/800 when liquefied, but its boiling point is close to absolute zero(-253°C), and hydrogen embrittlement that penetrates other materials and weakens mechanical properties. In this study, the change of mechanical properties under cryogenic conditions (-196 degrees below zero) was confirmed after charging hydrogen into existing cryogenic materials (Stainless steel, High Manganese steel, 9% Nickel steel). In Part I, hydrogen was charged using an electrochemical method and quantitative evaluation was performed. In all four materials, as the changing time increased, the diffusible hydrogen concentration increased. After 24 hours charging, the hydrogen loading of 20 wppm in 9% Ni steel and 15 wppm in high-Mn steel was confirmed. In a follow-up study, we plan to study the effect of hydrogen charging by comparing the results of the mechanical properties test with the above results.