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오일샌드의 비튜멘 분리 공정 기술 분석 및 특허 동향 연구
한국기계항공기술학회(구 한국기계기술학회) 한국기계항공기술학회지(구 한국기계기술학회지) 제24권 제3호 2022.06 pp.371-377
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4,000원
The purpose of this study is to use the hybrid steam-solvent process, because it is created in the form of water, bitumen, and water/bitumen emulsion by hot steam, so effective separation is required. Methods for separating the emulsion include a chemical separation method by adding a chemical, a separation method using an electrostatic property, a separation method using a membrane, a separation method using a microwave, and the like. Among them, the most used method is the separation method using a chemical, and it is reported that the separation efficiency of the emulsion is the best. In this study, a method for efficiently separating bitumen emulsions using a chemical separation method adding an emulsifier was investigated. In particular, technological trends in oil sand oil treatment technology were analyzed based on patent analysis.
선박용 고망간강 소재 파이버 레이저 Bead on Plate (BOP) 실험적 연구(PART 1 : 질소보호가스)
한국기계항공기술학회(구 한국기계기술학회) 한국기계항공기술학회지(구 한국기계기술학회지) 제24권 제3호 2022.06 pp.378-384
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4,000원
Environmental regulations of the IMO (International Maritime Organization) are becoming more and more conservative. In order to respond to IMO, the demand for replacing the fuel of ships with eco-friendly fuels instead of conventional heavy oil is increasing in the shipbuilding and offshore industries. Among eco-friendly fuels, LNG (Liquefied Natural Gas) is currently the most popular fuel. LNG is characteristically liquefied at -163 degrees, and at this time, its volume is reduced to 1/600, so it is transported in a cryogenic liquefied state for transport efficiency. A tank for storing this should have sufficient mechanical/thermal performance at cryogenic temperatures, and among them, high manganese steel is known as a material with high price competitiveness and satisfying these performance. However, high manganese steel has a limitation in that the mechanical performance of the filler metal is lower than that of the base metal called ‘under matching’. In this study, to overcome this limitation, a basic study was conducted to apply the fiber laser welding method without filler metal to high manganese steel. To obtain efficient welding conditions, in this study, bead-on-plate welding was performed by changing the fiber laser welding speed and output using helium shielding gas, and the effect of each factor on the penetration shape was analyzed through cross-sectional observation.
한국기계항공기술학회(구 한국기계기술학회) 한국기계항공기술학회지(구 한국기계기술학회지) 제24권 제3호 2022.06 pp.385-390
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4,000원
This paper is about structural, and vibration analysis for the development of Index chucks Structural and vibration analyses were performed using the ANSYS Mechanical program to evaluate the Index chuck's structural stability and vibration characteristics. As a analysis result, when the maximum load of 500N was applied to the Index chuck, the safety factors were 2.06, 2.09, and 2.60, respectively, when the thickness was 5mm, and the outer diameters were 70mm, 90mm, and 120mm, respectively. Structurally safe results were obtained. In addition, under load conditions of 300 N or less, structural safety was confirmed if the thickness is 3mm or more.
컴퓨터 시뮬레이션을 활용한 자동차용 서브-프레임 메인 멤버의 하이드로-포밍 해석
한국기계항공기술학회(구 한국기계기술학회) 한국기계항공기술학회지(구 한국기계기술학회지) 제24권 제3호 2022.06 pp.391-395
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4,000원
Hydro-forming technology is a technology that will replace the existing press-forming technology and is used in various industry range from automotive parts to electronic products. The advantage of this technology is that it has dramatically changed the existing processing method, and it can be said that the process reduction due to the reduction of parts, cost reduction, and high precision are mentioned. In this study, it is intended to present a design process using computer simulation by changing the sub-frame for automotive parts produced with the existing press forming technology to the hide-forming method. To this end, it is intended to use it as part design data by comparatively analyzing the cross-sectional shape and thickness reduction, which are the major factors necessary to determine the successful development of the developed parts.
레이저 용접 열원 모델 도출 시 소요시간 감소를 위한 간소화 모델 도출을 위한 연구Part I : 용접 방향 직교 길이 감소 모델
한국기계항공기술학회(구 한국기계기술학회) 한국기계항공기술학회지(구 한국기계기술학회지) 제24권 제3호 2022.06 pp.396-401
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4,000원
As laser welding has low thermal distortion and fast welding speed, the needs in the field is increasing in varous industries. Prediction of distortion and design with that prediction are very important for using welding process in the field. However many types of heat source models for laser welding are suggested, field engineers feels difffucult for using a proper model for a specific case. Thus I, author, suggested a representative model which can cover most of existing models with multi-layered heat source model. This method is very powerful, but there are much time consumption with analysis and comparision among more than 1,000 candidates. To solve these shortcomings, this study focused on to find the simplified model. In order to construct the simplified model, the length of the orthogonal direction to the welding direction was reduced from 300mm to 35mm, which makes time reduction of 75% with sustaining the quality of the original model. That can cover the disadvantage of multi-layered heat source model for laser welding, enhance the prediction of welding distortion after laser welding
한국기계항공기술학회(구 한국기계기술학회) 한국기계항공기술학회지(구 한국기계기술학회지) 제24권 제3호 2022.06 pp.402-409
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4,000원
Future autonomous vehicles need to recognize the ego lanes required for lane change and the side left and right lanes differently. Therefore, multi-lane recognition is needed. In this study, using the YOLO network, mainly used for object recognition, the proposed method recognizes the ego, left and right side lanes as different objects and identifies the correct lanes. As a result of the performance evaluation on the TuSimple test data, the proposed method recognized the ego lanes and the left and right side lanes differently. It showed very stable lane recognition results. And by detecting lanes that do not exist in the ground truth of TuSimple data, the proposed method is very robust in lanes detection. Nevertheless, studies related to learning data reinforcement in which lanes are located in the center or at the left and right edges of the image and accurate network learning for lanes are needed.
EJMA 10th 버전 기반 금속 벨로우즈 설계 소프트웨어 개발
한국기계항공기술학회(구 한국기계기술학회) 한국기계항공기술학회지(구 한국기계기술학회지) 제24권 제3호 2022.06 pp.410-415
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4,000원
Bellows product is an important part in the area of plant engineering, shipbuilding and petrochemistry. For safety and durability it is necessary to consider lots of factors when designing it. This research developed a metal bellows design software based on EJMA 10th Edition manual. This Bellows software was developed by using Excel software and can be able to design U type of bellows which are Unreinforced Single Bellows, Unreinforced Double Bellows, Reinforced Single Bellows and Reinforced Double Bellows. The already proven bellows model were designed to verify this software. This software would predict the life cycle of a product and produce a company report to be provided to the demanding company. This suggested updated software will be helpful for design engineers to save time and effort.
태양열 공기가열 집열기를 이용한 냉방 가능성에 관한 해석적 연구
한국기계항공기술학회(구 한국기계기술학회) 한국기계항공기술학회지(구 한국기계기술학회지) 제24권 제3호 2022.06 pp.416-423
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4,000원
The new & renewable energy including solar heat has been widely used to reduce the fossil fuel. Air-heating collector of solar heat is usually known as technology that supplies the hot air to indoor room. However, this study aims to investigate the possibility of cold room by air-heating collector of solar heat. The thermal flow in cold room was simulated using ANSYS-CFX program and thus the behaviors of cold air were evaluated with standard k-ε turbulence model. As the results, there was space in indoor room not showing cooling effect in case that both inlet and outlet were installing at bottom. Inlet temperature showed greater cooling effect than inlet velocity. Furthermore it was confirmed that the location and the temperature, respectively, capable of cooling indoor room could be predicted by changing the attached position of inlet and outlet.
CFRP 일방향 적층 프리프레그의 TiAIN-Coating 드릴 가공 시 드릴마모에 관한 연구
한국기계항공기술학회(구 한국기계기술학회) 한국기계항공기술학회지(구 한국기계기술학회지) 제24권 제3호 2022.06 pp.424-430
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4,000원
One of the most important problems in the cutting process of CFRP is tool wear. During CFRP machining, high temperature caused by friction between the cutting tool and the carbon fiber structure increase tool edge wear. Since CFRP is manufactured in a form in which the fibrous tissue is combined with a bonding resin, delamination caused by the separation of the resin and carbon fiber during process is recognized as a very big problem. This delamination proceeds very rapidly as the wear of the drill edge increases. Therefore, in this experiment, tool wear was measured during drilling using a TiAlN-coating drill with excellent wear resistance. In this study, tool wear is measured to suggest optimized cutting conditions for each material.
QR 코드 인식 이동용 로봇 연구 - 실내 이동형 로봇의 구동 제어중심으로
한국기계항공기술학회(구 한국기계기술학회) 한국기계항공기술학회지(구 한국기계기술학회지) 제24권 제3호 2022.06 pp.431-436
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4,000원
The role of QR Code robots in smart logistics is great. Cognitive robots, such as logistics robots, were mostly used to adjust routes and search for peripheral sensors, cameras, and recognition signs attached to walls. However, recently, the ease of making QR Codes and the convenience of producing and attaching a lot of information within QR Codes have been raised, and many of these reasons have made QR Codes recognizable as visions and others. In addition, there have been cases in developed countries and Korea that control several of these robots at the same time and operate logistics factories smartly. This representative case is the KIVA robot in Amazon. KIVA robots are only operated inside Amazon, but information about them is not exposed to the outside world, so a variety of similar robots are developed and operated in several places around the world. They are applied in various fields such as education, medical, silver, military, parking, construction, marine, and agriculture, creating a variety of application robots. In this work, we are developing a robot that can recognize its current position, move and control in the directed direction through two-dimensional QR Codes with the same horizontal and vertical sides, and the error is to create a QR Code robot with accuracy to reach within 3mm. This paper focuses on the driving control of indoor mobile robot during the development of QR Code-aware indoor mobility robots.
한국기계항공기술학회(구 한국기계기술학회) 한국기계항공기술학회지(구 한국기계기술학회지) 제24권 제3호 2022.06 pp.437-443
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4,000원
In this research, the dynamics equations for a demolition fire vehicle were formulated. This was done by developing an interface that allows co-simulation using ADAMS and MATHEMATICA. In this study, MATHEMATICA alone was used to calculate the constrained dynamics equations, to demonstrate the impact force and the constraint Jacobian of the end-effector as any desired location through the x, y and z axes. Then we mathematically derived a model for a unilaterally constrained multi-link. Assumptions about the fire demolition vehicle of the constraint coordinate and the impact issues of the model are discussed in the next sections. The estimation procedure for the dynamics equation showed good approximation results in terms of solving a reaching task problem.
한국기계항공기술학회(구 한국기계기술학회) 한국기계항공기술학회지(구 한국기계기술학회지) 제24권 제3호 2022.06 pp.444-448
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4,000원
This study described a way of developing a resin for deviceizing quantum dots. Furthermore, the following conclusions were obtained by developing light curable syrup and UV curable syrup. First, The viscosity of the mixed resin decreased as the content of the diluent increased, and the value was bewteen 4,310 and 1,473cps. Second, haze was measured by using NDH 5000, and all of the synthesized syrups were obtained a haze value of 1% or less with a transmittance of 95% or more in the visible light region. Third, the viscosity of the mixed resin decreased as the temperature increased, and at this point, the viscosity showed a value of 4,219 to 1,128cps. Lastly, As a result of measuring the viscosity of the resin before and after mixing the quantum dot nanoparticles, it appears to be little change.
전방충돌시 착좌자세에 따른 Submarining현상의 분석 및 벨트시스템 개선에 관한 연구
한국기계항공기술학회(구 한국기계기술학회) 한국기계항공기술학회지(구 한국기계기술학회지) 제24권 제3호 2022.06 pp.449-455
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4,000원
Recently, due to the rapid increase in vehicle accidents, research on improving seat belts and restraint system are being actively on going to solve the problems in vehicle for passengers. The characteristics of lap belt load and pelvic displacement were simulated through MADYMO program using Hybrid III 50th percentile male dummy to analyze the submarining by changing the collision speed and seat back angle by applying the forward collision pulse form accident scenario. As a result, the submarining occurred when the seat-back angle was 60° or higher at the collision speed of 50km/h or higher. Lastly, using the characteristics of the lap belt load and pelvic displacement when the anti-submarining belt (ANSB) system adapted, the pelvic displacement was reduced as well as submarining.
한국기계항공기술학회(구 한국기계기술학회) 한국기계항공기술학회지(구 한국기계기술학회지) 제24권 제3호 2022.06 pp.456-461
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4,000원
Structural characteristics have been analyzed for gear system in a commercial iron bending machine which is widely used at many building construction sites. This complicated gear system in the bending machine is fundamental power transfer unit from electrical motors, and it is composed of various configuration structure including various spur and helical gear assembly. Main structural characteristics of the gear system such as stress and deformation distributions are predicted with numerical simulation of FEM method for various operating conditions of torque and rotation speed. Results show that there is large deformation in lower region of driving gear, and high stress near those contact area which is greatly affected by motor torque. These results can be applied for the design improvement of efficient gear system in the iron bar bending machine.
오일샌드 플랜트 하이브리드 스팀-솔벤트 회수방식의 중앙처리시설 분석 및 경제성 분석
한국기계항공기술학회(구 한국기계기술학회) 한국기계항공기술학회지(구 한국기계기술학회지) 제24권 제3호 2022.06 pp.462-466
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4,000원
Heavy bitumen scattered in the underground sedimentary layer is a kind of unconventional energy source, and by extracting it, a production well is excavated in the sedimentary layer and high-temperature and high-pressure steam is injected to reduce the viscosity of bitumen and recover it to the ground steam assisted method is applied. As a recovery method that uses the steam effect of the dilution effect of solvent injection, it is a recovery method that can increase thermal efficiency. In this study, the process system of the central processing facility(CPF) of the hybrid steam-solvent recovery method that injects solvent into the existing steam assisted method was analyzed, and the core facilities for each process were identified, and hybrid steam-solvent recovery compared to the existing steam assisted method. In the case of the method, it was evaluated that the amount of steam supply and all utility costs decreased according to the solvent injection.
한국형 냉장카트의 전동식 파워스티어링(EPS) 시스템 개발
한국기계항공기술학회(구 한국기계기술학회) 한국기계항공기술학회지(구 한국기계기술학회지) 제24권 제3호 2022.06 pp.467-472
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4,000원
EPS(Electric Power Steeing) has been a popular system in the automotive industry since 2000 after the technology and safety was validated. The Korean Refrigerated Carts like Hankook Yogurt Coco was developed for the first time in the world. However this carts system and other small tranporting carts has no EPS. Thus the drivers of carts needed a EPS to avoid the burden when steeing a big weighted cart with 750Kgf as many women drivers complain the pain on their shoulders. This paper describes the application of EPS on Korean refrigerated carts with simulation results and experimental data shows the improvement of steering efforts.
레이저 용접 열원 모델 도출 시 소요시간 감소를 위한 간소화 모델 도출을 위한 연구 Part II : 용접 방향 길이 감소 모델
한국기계항공기술학회(구 한국기계기술학회) 한국기계항공기술학회지(구 한국기계기술학회지) 제24권 제3호 2022.06 pp.473-479
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4,000원
Laser welding is used in various industries due to fast welding speed, and prediction with FEM is needed to design. The multi-layered heat source model that can cover various models has been recently proposed to analyze laser welding, but it takes a lot of time because more than 2,000 cases are compared to derive the results. In order to reduce the time, the simplified model should be suggested. In order to derive a simplified model, laser welding heat transfer analysis was performed using the welding direction length and the convection coefficient of the welding direction surface as parameters. As a result, the model whose difference is less than 0.1% compared to reference model is deducted. The analysis time was reduced by about 90% from 48 hours to 5 hours. Also difference of convection coefficient on the welding direction surface does not affect the temperature distribution much.
선박용 고망간강 소재 파이버 레이저 Bead on Plate (BOP) 실험적 연구(PART 2 : 아르곤,헬륨보호가스)
한국기계항공기술학회(구 한국기계기술학회) 한국기계항공기술학회지(구 한국기계기술학회지) 제24권 제3호 2022.06 pp.480-487
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4,000원
Environmental regulations of the International Maritime Organization (IMO) are getting stricter, and the demand for replacing the fuel of ships with eco-friendly fuels instead of heavy oil in the shipbuilding and marine industries is increasing. Among eco-friendly fuels, LNG (liquefied natural gas) is currently the most popular fuel. This is because it is an alternative that can avoid the IMO's environmental regulations by replacing fuel. In PART 1, as a basic study of laser welding of high manganese steel materials, a fiber laser bead-on-plate experiment was conducted using nitrogen protective gas, and the effect of each factor on the penetration shape was analyzed through cross-sectional observation. In PART II, argon and helium shielding gases, not the nitrogen shielding gas used in PART I, were tested under the same experimental conditions and the effect of the shielding gas on penetration during laser welding was conducted.
경량설계를 위한 자동차용 서브-프레임의 하이드로-포밍 최적화 해석
한국기계항공기술학회(구 한국기계기술학회) 한국기계항공기술학회지(구 한국기계기술학회지) 제24권 제3호 2022.06 pp.488-495
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4,000원
The sub-frame is located on the lower body of a monocoque type vehicle and serves as an engine and suspension, and is an important object part that receives a lot of load. The existing press-type sub-frame has a large number of parts for assembling, which causes an increase in cost. Changing the machining form of this part from the existing press-type machining method to the hydro-forming machining method has the advantage of reducing the cost and weight at the same time due to the reduction of the process. Therefore, in this study, the purpose of this study is to change the design so that the sub-frame of the existing press type can be changed to the hydro-forming process method. To this end, we intend to present a design method by analyzing the effect on the rigidity of the sub-frame using the existing machining method through shape optimization analysis.
표면 코팅 소재와 두께에 따른 평판 방열 성능 해석 연구
한국기계항공기술학회(구 한국기계기술학회) 한국기계항공기술학회지(구 한국기계기술학회지) 제24권 제3호 2022.06 pp.496-503
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4,000원
As the demand for appropriate heat dissipation measures to improve product stability and performance continues to increase and product design becomes highly integrated, research to improve heat transfer performance while maintaining the same area or size is required. In this study, the sample-shaped aluminum plate was treated as upper-coating, and the thickness of the coating was divided into 1mm, 2mm, and 3mm, respectively, and the coating material was applied with silver, copper, and graphene. The temperature condition of the heat source was set to 473K, and heat dissipation analysis was performed under natural convection. The thermal performance was compared and analyzed through temperature distribution, flow velocity distribution, and heat flux, and it was confirmed that the high thermal conductivity of graphene compared to other materials had a dominant effect on the increase in the conduction heat transfer rate. And it was confirmed that the high surface temperature of the graphene coating also increased the heat transfer rate by convection, thereby enhancing the heat dissipation effect.
극지 해양 분야 결빙 방지용 에어벤트루버에 대한 해석적 설계 방안 연구
한국기계항공기술학회(구 한국기계기술학회) 한국기계항공기술학회지(구 한국기계기술학회지) 제24권 제3호 2022.06 pp.504-513
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4,000원
Equipment used for ships operating in the polar regions, such as icebreakers, should consider countermeasures against freezing. This study performed a structural design that prevents freezing and tolerates thermal stress and wind pressure of the air vent louver heating blades. As boundary conditions for performing the analysis, analysis was performed when the flow rates at the inlet end were 10m/s, 20m/s 30m/s, 40m/s, and 50m/s. As a result of the analysis, if the CNT heating element can maintain the heating performance of 200°C, the blade can maintain the room temperature state except for the end of about 40mm. There are pressure drop between the front and rear of the air vent louver. It can be seen that the allowable wind speed varies depending on the design criteria. As a results, it is required to select an optimal heating temperature to prevent condensation of a blade, optimize the generation of compressive stress by thermal expansion, and trade off the wind pressure and thermal stress according to wind speed.
CPU 냉각성능 평가용 시스템 구축 및 공냉/수냉 방식 냉각특성 분석
한국기계항공기술학회(구 한국기계기술학회) 한국기계항공기술학회지(구 한국기계기술학회지) 제24권 제3호 2022.06 pp.514-524
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4,200원
For this study, we established a system for the CPU cooling performance evaluation and conducted performance tests on air-cooling and water-cooling to understand the effect of the CPU cooling method on performance. For the performance evaluation, the test chamber and water-cooling system were set up, the workload S/W was selected, and a case file was created. In the case of the air-cooling, the CPU temperature is sensitively affected by the outside air temperature, the direction of the board installation, and the influence of the airflow formed around it, and may cause a lot of fluctuations in the CPU temperature. When the water-cooling system was applied, the CPU temperature decreased from 75℃℃ to 37℃ compared to the air-cooled type under the test conditions of 28.5℃ and 3LPM cooling water supply temperature and flow rate. As the CPU clock speed increased due to the decrease in temperature, it was found that the job execution time was reduced by 15~23%. In the future, it is expected that using this performance evaluation environment established through this study will enable us to easily conduct test evaluations for various processors, cooling methods, and changes in operating conditions.
3차원측정기를 이용한 측정시편의 각도변화에 따른 오차분석에 관한 연구
한국기계항공기술학회(구 한국기계기술학회) 한국기계항공기술학회지(구 한국기계기술학회지) 제24권 제3호 2022.06 pp.525-530
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4,000원
In this study, using a 100mm gauge block in a contact-type three-dimensional measuring machine surface plate, an NPL-type angle measurement, and a steel ruler, the specimen was measured at 0°, 5°, 10°, 20°, 30°, and 40° along the X and Y axes. After setting the measurement conditions, the average value and standard deviation were confirmed by repeating measurements for each yield 10 times. After checking the statistical test value (P) through ANOVA, the correlation between the angle change and the error was checked.
한국기계항공기술학회(구 한국기계기술학회) 한국기계항공기술학회지(구 한국기계기술학회지) 제24권 제3호 2022.06 pp.531-536
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4,000원
This thesis relates to developing an index drilling automation system that quickly and efficiently processes a hole in a product by a rotating robot arm and transfer devices. Static structural analysis was performed using the ANSYS Mechanical program to evaluate the structural stability of the system. According to the research, the equivalent stress value is low overall, and the minimum safety factor is 4.42, so it seems structurally safe. This system will significantly help improve productivity through unmanned work as it can control and set the drill and index simultaneously on the control panel in conjunction with the training.
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