Earticle

Prepreg is an abbreviation of Preimpregnated Materials. It is a sheet-type product in which a matrix is ​​impregnated with reinforced fiber. The prepreg has very different properties depending on the orientation of the fibers and the weaving method, and the orientation of the fibers plays an important role in determining the mechanical strength of CFRP. Short and randomly oriented reinforcing fibers show isotropy, while long, unidirectional reinforcing fibers exhibit anisotropic behavior and are strongest when the applied load is parallel to the reinforcing fibers. Classification by the direction of the fiber is divided into unidirectional, orthogonal, multiaxial, and the like. Uni-directional refers to a state in which almost all fibers in the fabric are aligned in one direction. When the fibers used as reinforcing materials are aligned in one direction, the fibers are used in a straight line without twisting during the fabric production process, and there is an advantage in that the amount of fibers used as a whole can be minimized. A uni-directional prepreg exhibits different cutting forces depending on the stacking orientation angle. In this experiment, the optimal cutting conditions for a uni-directional prepreg 45 degree orientation angle specimen are presented.

This study examines the persistent decline of the motorcycle industry despite governmental interventions, using the perspective of path dependency. Drawing from W. B. Arthur's concept of 'Lock-in by insignificant historical events', the research delves into the lock-in phenomena within the industry's life cycle. We identified path dependency lock-in categories: contingency, historicity, and technological lock-in. The industry's licensing production method during its embryonic phase led to limited technological capabilities, establishing a technological path dependency. During the currency crisis and in alignment with China's open-door policy, the industry chose to import cheaper components, opting for economies of scale over technological innovation, intensifying the lock-in. Furthermore, the classification of motorcycle as a free industry before the currency crisis resulted in a lack of governmental support. This neglect has continued, with even modern electric motorcycle facing regulation. In conclusion, to overcome this entrenched path dependency and lock-in, significant governmental policy restructuring is essential.

The sampling test module of the existing AMC Monitoring System is constructed using tubes and fittings, so there has been a problem with molecular contaminants remaining in the system. This study demonstrated how a new manifold-type sampling test module without connecting tubes and fittings, and with super-hydrophobic coating improves residual molecular contaminants in the AMC Monitoring System through CDA purge when molecular contamination occurs in a clean room with a Semiconductor Fabrication.

Combat-armored vehicles were equipped with an automatic-fire-extinguishing system to ensure the safety of the crew and vehicle from fires on the vehicle. When a fire was occurred, the automatic-fire-extinguishing system automatically detects the fire through sensors and detection lines, sprays a fire extinguisher, and notifies the crew visually and audibly. Recently, there had been cases of automatic-fire-extinguishing systems malfunction on combat-armored vehicles. In this study, in order to resolve the automatic-fire-extinguisher's malfunction phenomenon, ground noise and inter-circuit noise generated from the fire detection line were identified, and the resistance connected on the circuit was revised to remove noise. As a result of resistance revision, the noises was eliminated and the electromotive force difference between input circuits was made constant, thereby improving the malfunction of the automatic-fire-extinguishing system. By applying the result, it was confirmed that the control device sensed a temperature similar to the actual temperature on actual vehicles, and it was confirmed that the automatic-fire-extinguishing system's malfunction phenomenon was not founded in the field vehicles after then.

The EV electric vehicle market is growing rapidly worldwide. Magnet fixing technology is important for mass production of driving motors, a key part of electric vehicles. The magnet fixing method was carried out by the PAM (Polyamide molding) method. This study conducted the injection of rotor core magnet PA of EV traction motor and is a study on the amount of rotor core deformation. In this study, the change in the outer diameter of the product after injection and the non-molding phenomenon were tested. An injection mold was made and the results and phenomena of product deformation types are discussed.

Recently, in the case of the root industry, although it is a basic industry that forms the basis of manufacturing competitiveness, there continues to be a shortage of manpower due to reasons such as dangerous working environments, industrial economic difficulties, and low wage systems. In addition, the demand for automation of production lines using robots is increasing due to a shrinking labor market due to a decrease in the working population due to aging, higher wages, shorter working hours, and limitations of foreign workers. In this study, a system was developed to automate the injection molding process for producing ball valves for automobiles by applying robot system. The applied process flow consists of alignment and insertion of insert parts, and removal, transfer, and loading of the product after injection molding, which is currently performed manually. Through the application of the developed robot automation system, the cycle time was improved by more than 30% and the defect rate was reduced by more than 70%.

This study investigated how to repair high-pressure pipes by applying the expansion method instead of the welding method used to repair pipes in the steel, petrochemical, and shipbuilding industries that use high-pressure pipes, and developed a pipe-specific expansion device and auxiliary equipment to use the expansion pipe. We developed an expansion device with a range of 65A to 125A, evaluated the characteristics of the equipment, and manufactured high-pressure pipes made with this device, and obtained the following conclusions. The pressure resistance performance test of the non-welded expansion device was carried out at 32A to 125A, and the pipe pressure resistance test showed good results, and the durability test confirmed the durability of 0.0061 to 0.0063mm. The vibration test of the developed expansion device was measured at 0.3~0.5mm/s, and the noise measurement result was 65.1~65.5 at 32A, 65.2~65.5 at 65A, and 65.4~66.6dB at 125A.

As the importance of the indoor environment increases. In response to that, performance test study was conducted for the development of high performance range hood. And the chamber casing mock-up was subjected to a performance test by applying a static pressure of 100[Pa] in accordance with KS C 9304: 2020, When the discharge port diameter was 100 mm, the standard flow rate() was 186.9 at 60.8W, the discharge port diameter was 125 mm, and the standard flow rate() at 52.0W was 184.6, which satisfies “B-type 160 to 200 (static pressure 100Pa)”. This is a result that meets the KS C 9304 : 2020.

Injection molding is a process of shaping resin materials by heating them to a temperature above their melting point and then using a mold. The resin material is injected into and cooled within the mold cavity, solidifying into the desired shape. The core and cavity components that make up the mold cavity are crucial elements for the precision molding in injection molding. In the case of precision mold production, the application of 5-axis machining technology is required to ensure high machining quality for complex shapes, and among these factors, the tool angle is a critical machining condition that determines the surface roughness of the workpiece. In this study, we aim to measure the surface roughness of the machined surface of KP4A specimens during machining processes with variations in the tool angle and analyze the correlation between the tool angle and surface roughness.

In electric vehicles, the core is a secondary cell battery. Raw material is pulverized by the grinding disc in the Classifier Separator Mill (CSM) and rises through the Classifier Wheel. Both require characteristics to withstand high-speed rotation, including abrasion, corrosion, and shock. Our study analyzes the impact of RPM and heat source on temperature, convergence, and durability. In conclusion, high heat increases flow, while high RPM reduces the maximum temperature but may harm durability. Proper RPM settings enhance durability.

Despite the presence of the p-Channel MOSFET inrush current limiter circuit within the power supply unit of military radar, The internal MOSFET and DC-DC Converter has been damaged due to the high inrush current. In this paper, the cause of the high inrush current was identified by analyzing the p-Channel MOSFET inrush current limiter circuit. Based on the analysis, the high inrush current was reduced by about 60% by adjusting the time constant of the source-to-gate elements compared to before improvement.

In this study, we examined dimensional changes in processing carbon fiber composites using a cost-competitive domestic high-speed router. Lacking temperature compensation features found in typical machines, it faces increased defect rates due to temperature fluctuations during processing. To mitigate this, we defined specific processing temperature conditions, established hole positions as distance references for various temperatures, and measured dimensional changes. This enabled us to calculate necessary dimensional corrections, minimizing thermal deformation.

Out-of-roundness is crucial for the proper functioning of individual products or parts in a machine. Mechanical components often consist of circular elements that require precise alignment. These circular parts are used in critical areas of the machine, and the shape characteristics of each component can significantly impact overall performance. In this study, we focus on a specific specimen and use three different methods - the Diameter method, Radius method, and Three-point method - to measure its out-of-roundness. The collected data is then analyzed using one-way ANOVA to propose an effective out-of-roundness measurement technique suitable for industrial settings.

In this study, the abnormal noise phenomenon generated intermittently in the shock absorber of the combat armored vehicle was approached from the side of the squeak joint to solve the phenomenon. In order to identify the cause of the noise, the factors causing friction in the shock absorber were checked from the viewpoint of problem product analysis, process, and design. As an improvement plan, by improving the non-lubricated section in the nitrogen chamber, the operating noise was reduced to a level lower than that of a general automobile engine along with the elimination of noise. Considering that this is a combat vehicle, it is judged that it has been improved so as not to affect the survivability and health of the crew during equipment operation. Through the improvement of this study, it is expected to prevent power loss and improve the emotional quality of our soldier.

In the semiconductor manufacturing clean room, contamination that directly affects process yield is managed through the operation of a monitoring system that measures molecular contamination in the air. In this study, I presented the component inspection method, test conditions, and judgment criteria through the life test of the solenoid valve that will be applied to the sampling module of the AMC Monitoring System.

The automotive industry continuously strives to enhance safety for both drivers and passengers through technological advancements. Car side impacts have the potential to significant risks to passengers, So the automotive industry has proposed various technological solutions. As part of these efforts, the development of side impact beams, which are affixed to the inner frame of vehicle side doors to absorb and dissipate collision energy, has been a safety enhancement. Conventional side impact beams are manufactured using hot-rolled steel sheets and have a pipe-like configuration. However, these impact beams are fixed to the vehicle's chassis, which directly transfers the energy generated during a collision to the chassis frame. This paper aims to address this issue by proposing the development and optimization of vehicle door impact beams using a dual-beam structure and fastening method, utilizing shear bolts. Moreover, the focus is on optimizing the cross-sectional shape of the dual-beam impact structure. The evaluation criterion for optimization is based on the second moment of area of the cross-section. To validate these improvements, Static experiments were conducted, comparing the proposed dual-beam structure with the traditional impact beam. This research is expected to serve as a guideline for enhancing vehicle safety through design directions and validation methods.