In this paper, we applied the middle level 1 smart factory system to the mold production process to study the process that maximizes the operating rate and efficiency of processing equipment. By making the existing ICT infrastructure smart in the mold production process and applying the smart factory system to integrate all the mold development process(citation, ordering, design, processing, idea and assembly, current events) information in real time. By integrating information, we have investigated the possibility of strengthening process management within the company, improving equipment operation efficiency, and reducing defect rates, thereby improving productivity and reducing costs. First of all, MES, POP, and PDM, which are production facility information systems for smart factory systems, have been applied to mold production lines. Through this, the efficiency of work productivity, facility overall efficiency, facility operation rate, process defect rate, and cost reduction rate were summarized by data. And through the establishment of a real-time monitoring system, it was confirmed that the time-of-delivery response power improvement, one of the biggest competitiveness of the mold industry, was improved.
한국어
본 논문에서는 금형 생산 공정에 중간수준 1 스마트 팩토리 시스템을 적용하여 가공 설비 가동률 및 효율 극대화가 일어나는 과정을 연구하였다. 금형 생산 공정에서 기존 ICT 인프라를 스마트화하여 스마트 팩토리 시스템 을 적용하고 금형 개발 전공정(견적, 수주, 설계, 가공, 사상/조립, 시사출) 정보를 실시간 통합함에 따른 기업 내 공정 관리 강화, 설비운용 효율 증대, 불량률 감소 실현을 통해 생산성 향상 및 원가절감을 실현 가능성에 대해 연구하였 다. 먼저 스마트 팩토리 시스템 중 생산설비정보시스템인 MES, POP, PDM을 금형 생산라인에 적용하였으며, 그를 통해 업무생산성, 설비종합효율, 설비가동률, 공정불량률, 원가절감률의 효율 증대를 데이터화하여 정리하였고, 실시 간 모니터링 시스템 구축을 통해 금형산업의 가장 큰 경쟁력 중 하나인 납기대응력의 개선을 확인하였다.
목차
요약 Abstract Ⅰ. 서론 Ⅱ. 스마트 팩토리 시스템 적용 2.1 스마트 팩토리 시스템 구성도 Ⅲ. 금형 생산 시스템 연구 3.1 업무생산성 3.2 공정불량률 3.3 설비종합효율 3.4 설비가동률 3.5 원가절감률 3.6 납기단축율 Ⅳ. 결론 REFERENCES
키워드
스마트 팩토리금형생산시스템생산정보관리설비실적집계기술문서관리Smart FactoryMold Production SystemManufacturing Execution SystemPoint of Production SystemProduct Data Management
Ever since next generation convergence technology became one of the most important industries in the nation, computing professionals have encountered a growing number of challenges. Along with scholars and colleagues in related fields, they have gathered in avariety of forums and meetings over the last few decades to share their knowledge, experiences and the outcome of their research. These exchanges have led to the founding of the International Next-generation Convergence technology (INCA) on December 1, 2015. INCA was registered as an incorporated association under the Ministry of Information and Communications. The main purpose of the organization is to improve our society by achieving the highest capability possible in next generation convergence technology.
간행물
간행물명
차세대융합기술학회논문지 [The Journal of Next-generation Convergence Technology Association]