Earticle

남성복 브랜드에서 운용하는 프로세스는 1980-90년대 대량 생산과 성장기에 구축된 시스템에서 큰 차이를 보이지 않고 있으며 이는 새로운 글로벌 경쟁 구도 속에서 변화의 필요성에 대한 성찰이 요구된다고 할 수 있다. 이 연구는 급변화 된 패션 비즈니스 환경에서 경쟁력의 대안으로 통합형 디자인 기획 조직을 통한 디자 인 아웃소싱 프로세스를 제안하는 것을 목적으로 한다. 연구의 방법은 주제와 관련된 문헌 연구를 통하여 관련 주제에 대해 고찰한 후 이를 토대로 남성복 기획 디자인과 아웃소싱 관련 전문가와의 심층 면접으로 진행하였다. 조사 결과 현재 남성복 브랜드의 어려움과 위기는 소비자 니즈의 다양화, 글로벌 SPA의 위협, 온라인 편집 매장의 성장, 가격 경쟁력 확보와 원가 절감 압박을 들었다. 이를 타개하기 위한 대안으로 남성 복 디자인 기획 조직을 디자이너와 머천다이저의 업무와 역할이 결합된 통합형 디자이너로 조직 운영의 변 화를 주어야 하고 외부의 전문화된 디자인 아웃소싱 업체와의 상호 협력의 파트너십을 유지할 필요가 있다. 남성복 디자인 기획은 통합된 조직을 통하여 아웃소싱 업체와의 통합 프로세스로 운영되어야 하며 이를 위 한 인력 양성에 관심을 가져야 한다. 새로운 프로세스의 성과 도출의 핵심은 디자이너와 머천다이저의 시각 을 균형 있게 볼 수 있는 역량과 감성을 갖춘 통합형 디자이너의 운영이라 할 수 있다. 통합된 조직과 프로세 스는 정보 처리 과정이 단순화되면서 빠른 의사결정의 장점이 있으며 각각의 담당별로 책임과 권한의 범위 에 따른 성과가 달라질 수 있다. 디자인 아웃소싱의 역할은 디자인과 생산 경쟁력을 갖추기 위한 연구개발에 적극적으로 투자해야 하며 국내 시장에서 벗어나 적극적으로 해외 시장 바이어 개척을 통하여 디자인과 생 산 경쟁력을 키워나가는 것이다.

The process operated by the men’s clothing brand does not show much difference in systems built in the 1980s and 1990s during mass production and growth, which may be said to require reflection on the need for change amid the new global competition structure. The study aims to propose a design outsourcing process through an integrated design planning organization as an alternative to competitiveness in the rapidly changing fashion business environment. As for the method of research, the study reviewed the literature related to the topic and based on above, in-depth interviews were conducted with experts on planning men's clothing and outsourcing. The current difficulties and crises of the men's clothing brand were cited as diversification of consumer needs, the threat of global SPA, growth of online editing stores, securing price competitiveness and reducing costs, according to the survey. As an alternative to this, it is necessary to change the design planning organization of men's clothing to an integrated designer whose work and role are combined with those of designers and Merchandisers, and to maintain a partnership of mutual cooperation with outside specialized design outsourcing companies. The design planning of menswear should operate as an integrated process with outsourcing companies through an integrated organization, and should be interested in fostering the workforce for this purpose. At the heart of the new process is the operation of an integrated designer with the ability and sensibility to see the perspective of designers and Merchandisers in a balanced way. Integrated organizations and processes have the advantages of fast decision making as the process of processing information is simplified, and their performance may vary for each person in charge according to the scope of responsibility and authority. The role of design outsourcing lies in active investment in R&D to gain design and production competitiveness by actively exploring foreign market buyers.

In order to increase competitiveness and to gain economic benefit, companies ask more and more how to recycle their products in an efficient way. So far, to answer this question, companies are not sufficiently supported by suitable methods specially in the area of disassembly process planning. For this reason, we develop in collaboration with an industrial partner a new method for generating an optimal disassembly sequence. In this paper this method will be described in detail by considering the exiting assembly information, disassembly method and disassembly depth. PLM(Profit-Loss Margin) curve that is used to determine disassembly depth consists of profit value, disassembly cost and disassembly effect. Using assessment parameters, generated alternative disassembly sequences are evaluated and an optimal disassembly sequence is proposed. This method is applied to generate the optimal disassembly sequence of Door Trim as an example.

This paper presents a process and operation planning system with an NC code post-processor for effective machining of press dies for production of cars. Based on the machining features, major parts of press dies are categorized into 15 groups and a standard process plan is defined for each group. The standard process plan consists of a series of processes where a process is defined as a group of operations that can be done with one setup. Details such as cutting tools, cutting conditions, and tool paths are decided at the operation planning stage. At the final stage of process and operation planning, the NC code post-processor we developed adjusts feedrates along the tool path to reduce machining time. The adjustment rule is selected based on the metal removal rate estimated by virtually machining with virtual cutting tool.

In order to provide a manufacturing system with efficiency and flexibility to cope with the changes in shop floor status, the integration of process planning and operations scheduling is required. In this paper, an integrated system of process planning and operations scheduling based on the concept of process net model and genetic algorithm is suggested. The process net model includes the alternative process plans. The integrated system is applied for prismatic parts.

Weather strip is a functional component of a car body and doors for leaking protection, isolating outside noise and vibration reduction. Insert metal inserted to the weather strip plays a key role to keep the shape of the weather strip and increase its strength. Insert metal is mainly produced by a press process, which has low productivity and 40% material loss due to the scraps. To solve the problems, a high-speed rolling process for manufacturing the insert metal of weather strip is being attempted. In this study, the insert metal is manufactured by a high-speed rolling process, and its process variables: reduction, relative velocity of rollers and the number of passes, are optimized by using the FEA and the actual tests. The prototype was manufactured by the optimal process.

This paper presents an approach to automate process planning of press dies for manufacturing of car bodies. Considering that the press-dies used at the same press operations regardless of the panels they produce or the car models of which they produce panels have similar shapes except for the forming part of the dies, general approaches to recognize manufacturing features from CAD models are not necessary. Therefore, a hybrid approach is proposed combining feature-based design and feature-extraction approaches. The proposed method recognizes features by parsing the parameters extracted from CAD models and finds proper operations by querying the database by the recognized features. An internet-based process planning system is developed to demonstrate the proposed approach and to suggest a new paradigm of process planning system that utilizes an internet access to the CAD system.

This paper presents a variant type process planning system for machining of dies for auto-body production. Through the analysis of dies and their manufacturing processes, the authors categorized the press dies into 15 groups according to the similarity of machining features. After critically reviewing current manufacturing procedures, a standard process plan was defined for each group. The authors present MP3D the process planning system built on the standard process plan database, and show how they apply it at the die manufacturing plant of an automobile company. MP3D is expected to reduce major losses in machining such as reworking caused by mistakenly uncut features and eventually to help to accumulate the knowledge of operators. The operation sheet MP3D produces is also used in monitoring the progress of manufacturing of dies. This paper explains the whole development cycle of a process planning system from process analysis to application so that it can help readers to develop and apply a process planning system to their machine shops.

This paper describes the development of an integrating method for process planning and scheduling activities for block assembly in shipbuilding. A block is composed of several steel plates and steel sections with the predetermined shapes according to the ship design. The parts which constitute the block are manufac- tured by cutting and/or bending operations, which are termed as machining operation in this paper. The machining operation is the first process for block assembly which influences the remaining block assembly processes. Thus process planning and scheduling for machining operation to manufacture parts for block are very important to meet the assembly schedule in the shipyard. An integrating method for process plan- ning and scheduling is developed by introducing the concept of distributed process planning and scheduling composed of initial planning, alternative planning and final planning stages. In initial planning stage, nesting parts information and machining emthods are generated for each steel plate. In alternative plan- ning stage, machine groups are selected and workcenter dispatching information is generated. In final planning stage, cutting sequences are determined. The integrated system is tested by case study. The result shows that the integrated system is more efficient than existing manual planning system.

This paper deals with an automated computer-aided process planning and die design system by which designer can determine operation sequences even if they have a little experience in process planning and die design of quasi-axisymmetric cold forging product by cold former working. The approach to the system is based on knowledge-based rules and a process knowledge base consisting of design rules is built. Knowledge for the system is formulated from plasticity theories, empirical results and the empirical knowledge of field experts. Programs for the system have been written in AutoLISP for the AutoCAD using a personal computer. An attempt is made to link programs incorporating a number of expert design rules with the process variables obtained by commercial FEM softwares, DEFORM and ANSYS, to form a useful package. The system is composed of three main modules and five sub-modules. The process planning and die design module considers several factors, such as the complexities of preform geometry, punch and die profiles, specifications of available cold farmer, and the availability of standard parts. As the system using 2D geometry recognition is integrated with the technology of process planning, die design, and CAE analysis, the standardization of die parts for wheel bolt requiring cold forging process is possible. The developed system makes it possible to design and manufacture quasi-axisymmetric cold forging product more efficiently.

This paper describes a research work of developing automated progressive process planning system for working electric products. An approach to the CAD system in based on the knowledge-based rules. Knowledge for the CAD system is formulated from plasticity theories experimental results and the empirical knowledge of field experts. The system has been written in AutoLISP on the AutoCAD with a personal computer and is composed of three main modules which are input and shape treatment flat pattern layout and strip layout module. Based on knowledge-based rules the system is design by considering several factors such as radius and angle of bend material and thickness of product complexities of blank geometry and punch profile bending sequence and availability of press. Strip layout drawing automatically generated by piercing with punch profiles divided into for external area is simulated in 3-D graphic forms including bending sequences for the product with piercing and bending. Results obtained using the modules enable the manufacture of electronic products to be more efficient in this field.

This paper describes a research work of developing a computer-aided design of blanking and piercing for irregular-shaped sheet metal products. An approach to the CAD system is based on the knowledge-based rules. Knowledge for the CAD system is formulated from plasticity theories, experimental results and the empirical knowledge of field experts. The system has been written in AutoLISP on the AutoCAD with a personal computer and is composed of four main modules, which are input and shape treatment, flat pattern layout, production feasibility check, and strip layout module. Based on knowledge-based rules, the system is designed by considering several factors, such as radius and angle of bend. material and thickness of product, complexities of blank geometry and punch profile, and availability of press. This system is capable of unfolding a formed sheet metal part to give flat pattern and automatically account for the adjustment of bend allowances to match tooling requirements by checking the dimensions and relationships of parts of the folded product. Also this system can carry out a process planning which is obtained from results of irregular shape of product that was successful in production feasibility check module according to flat pattern layout and generate strip layout drawing in graphic forms. The developed system provides its efficiency for flat pattern layout, and strip layout for the irregularly shaped sheet metal products.

In this paper, the automated initial process planning for 3-axis NC machining of sculptured surfaces is persented. The solution algorithms determining three process planning functions, i.e. machining feasibility, setup orientation and feasible machine selection are developed. The machining feasibility is determined by means of BSM(Binary Spherical Map) which derives its solution quickly in algebraic form, and the setup orientation is determined so that the cutting force is minimized. Finally, the feasible machine is determined by computing the minimum motion ranges of each control axisl. The developed algorithms are tested by numerical simulations, convincing they can by readily implemented on the CAD/CAM system as a process planner.

This paper describes some research works of computer-aided design of blanking and piercing for stator and rotor parts and irregularly shaped sheet metal by press. An approach to the system is based on knowledge based rules. The process planning system by considering a blank layout for nesting of irregularly shaped sheet metal and an improved strip layout for stator and rotor parts and irregularly shaped sheet metal is implemented. Using this system, design parameters(utilization ratio, slitting width, pitch, working order, die blank shapes) are determined and output is generated in graphic forms. Knowledges for blank layout and strip layout are extracted from the plasticity theories, handbooks, relevant references and empirical know-hows of experts in blanking companies. The implemented system provides powerful capabilities for process planning of stator and rotor parts and irregularly shaped sheet metal.

This paper describes some research works of computer-aided design of blanking and piercing progressive die for stator and rotor parts. An approach to the system is based on knowledge based rules. The deveolped system is composed of six modules such as main program, input and shape treatment, production feasibility check, strip layout, die layout and drawing edit module. Using this system, design parameters ( geometric shapes, die and punch dimensions and dimensions of tool elements) are determined and output is gen- erated in graphic from. Knowledges for tool design are extracted from the plasticity theories, handbooks, relevant references and empirical know-hows of experts in blkanking companies. The developed system provides powerful capabilities for process planning and die design of stator and rotor parts.

This paper describes interactive computer procedures for design the forming sequences in cold forging. This system is implemented on the personal computer and its environment is a commercial AutoCAD system. The programming language. AutoLISP, was used for the configuration of the system. Since the process of metal forming can be considered as a transformation of geometry, treatment of the geometry of the part is a key in process planning. To recognize the part section geometry, the section entity representation, the section coordinate-redius representation and the section primitive geometru were adopted. This system includes six major modules such as input module, forging design module, forming sequence design module, die design module, FEM verification module and output module which are used independently or in all. The sequence drawing wigh all dimensions, which includes the dimensional tolerances and the proper sequence of operations, can generate under the environment of AutoCAD. The acceptable forming sequences can be verified further, using the FE simulation.

This research describes some developments of computer-aided process planning and die design for hot forging products of H-shaped plane strain produced by the press. The system is composed of three main modules(process planning module, die design module and simulation module) which are used independently or in all. Systm capabilities include as follows: 1. In die design module, using the results of process planning module, the shape and size of bolcker and finish die in each operation are determined and the ouput id generated in graphic form for manufacturing drawing. 3. In simulation module, the flow pattern of workpiece and the load/stroke curve are approximately predicted. Design rules for process planning and die design are extracted from plasticity theories, handbooks, relevant references and empirical know-how of field experts in hot forging companies. The developed system provides poweful capabilities for process planning and die design of hot forging products.

국내의 많은 중소 디자인 기업들은 기업의 생존과 성장을 목표로 독자적 제품 개발 시도하고 있으나, 이에 성공하는 것은 매우 어렵다. 이러한 원인으로는 제품 기획과 관련된 경험의 부족, 디자인 프로세스의 모범사례로 제시되는 대량의 데이터에 기반한 방법론을 중소기업의 현장에서 실천하는데 있어 현실적 어려움이 있다. 이에 본 연구는 중소 디자인 기업을 위한 방법론으로 사용자 참여 프로세스의 유용성을 제시하였다. 또한 실증적 사례연구로서 중소 디자인 전문기업 P사에서 실시한 사용자 FGD 방법을 제안하였다. 사례연구에서 나타난 프로세스는 다음과 같다. 첫째, 사용자 FGD로 기존 유아욕조의 문제점 도출. 둘째, 사용자 심층인터뷰를 진행하여 다양한 계층의 사용자 의견을 수집. 셋째, 도출 아이디어를 KJ법으로 분석, 유사 요소로 그룹핑. 이를 통하여 사이즈, 재료, 안전, 기존제품 구매요인, 개선방향, 부가요소의 6가지 디자인 방향 및 세부 디자인 콘셉트를 도출하였다. 본 연구는 디자인 프로세스 중 디자인 방향성 설정 단계에 초점을 두고 진행되었다. 본 연구는 사례연구를 통해 P사의 FGD방법을 통한 중소기업 제품 기획 프로세스의 현실적인 검증성, 통합성, 신속성의 제고를 검증하였다. 이는 자본과 인력이 한정적인 중소기업에서 실행할 수 있는 현실적인 프로세스로서 가치가 있다.

A number of small and medium design companies in Korea are making efforts to develop distinguished products with an aim to survive and prosper. However, it is quite difficult to succeed due to insufficient experience in product planning and the challenges in applying known methodologies, which are based on a large amount of data presented as best practices in designing process, in the actual small and medium enterprise operations. To this end, this study suggested the usefulness of the user participation process as the methodology for small and medium design companies and chose the user FGD method implemented by Company P which is a small design company as an empirical case study. The following are the processes used in the case study; First, the problems of existing baby bath were derived through user FGD. Second, opinions were collected from various classes of users through in-depth interviews. Third, the ideas derived were analyzed with the KJ method and grouped based on similar elements, through which six design directions and detailed design concepts covering size, material, safety, purchase factors of existing product, direction of improvement, additional elements were derived. Through the case study, this study verified that the FGD method of Company P could improve the practical verification, integration and promptness of the product planning process in small and medium enterprises. This is valuable as a realistic process that small and medium enterprises with limited capital and manpower may adopt.

21세기에 들어 입체영상에 대한 대중의 관심을 다시 집중시킨 곳은 극장이었다. 2009년을 기점으로, 입체영상에 대한 관심은 폭발적으로 증가했지만, 콘텐츠 부재 문제는 여전히 해결되지 못했다. 그러나 TV 방송 시장에서의 전망이 불투명한 반면, 입체영화는 할리우드를 중심으로 꾸준히 제작되고 있다. 또한 탄탄한 스토리텔링을 갖춘 영화들은 흥행에서도 괄목할만한 성적을 기록했는데, 이들의 공통점은 입체영상이 주는 공간감이 내러티브 몰입을 효과적으로 보조하고 있다는 점이다. 따라서 입체영상 기술은 극장을 중심으로 내러티브 몰입을 강화할 수 있는 시각기술로서 유용할 것으로 전망한다. 그래서 본 연구에서는 몰입과 입체영상의 관계를 살펴보고, 그에 대한 논의를 바탕으로 내러티브 몰입을 효과적으로 보조할 수 있는 입체영상의 공간연출 프로세스를 제안하였다.

In the 21th century, audiences were fascinated with stereoscopic 3d in the theaters again. Since 2009, interest in stereoscopic 3D had been increased explosively, but shortfall in stereoscopic 3D contents is yet to be solved. However, despite shaky conditions in broadcasting businesses, stereoscopic 3D movies are released steadily in Hollywood. And the movies with strong storytelling are performing in the film market, so common point among them is that stereoscopic 3d techniques are used for subserving narrative immersion effectively. Therefore, stereoscopic 3D techniques will be helpful for enhancing narrative immersion. So I researched relations between immersion and stereoscopic 3D, and proposed space planning process for enhancing narrative immersion in stereoscopic 3D.

본 연구는 2009년에 개장한 광화문광장이 조성이 되기까지의 과정 및 설계 아이디어 도출에 대한 제 전반의 사항들을 다룬다. 광화문광장 조성은 일제에 의해 왜곡되었던 조선왕조 국가상징축을 복원시키려는 시도라는 점에서 큰 의의가 있다. 광화문광장 조성은 여러 단계를 거쳐 진행되었으며, 크게 세 단계로 나눌 수 있다. 첫째, 광화문광장 조성 논의 단계로 세종로를 광장으로 만들기로 확정짓기 전까지 논의 단계이다. 광화문광장사업이 2007년에 현실화되기 전까지 세종로를 광장화 하고자 했던 여러 시도와 함께 행정 주체가 광화문광장 사업을 조성하기로 확정짓고 설계공모에 들어가기 전에 주요 결정사안들을 시민과 전문가들의 의견을 수렴하여 결정해 나갔던 단계라고 볼 수 있다. 두 번째 단계는 광화문광장 기본구상 및 설계 단계로 최종 설계안은 아이디어 현상설계와 턴키 설계 공모 두 단계를 거쳐 확정되었다. 최종 설계안은 국가상징도로로서의 세종로 축과 육조거리를 복원하는 등 역사적 맥락을 회복하는데 주안점을 두었으며, 역사복원 존(zone), "조망 및 역사재현 존(zone)", "문화 존(zone)", "도시 존(zone)"으로 주제를 설정하여 구성하였다. 광장 조성은 역사성의 재현, 조망권 확보, 일상 문화공간 창조에 주안점을 두었으며, 아이디어 현상공모 단계에서 턴키 기본설계 단계에서 시공에 이르기까지 '기억과 전망의 장소'라는 기본 개념은 유지되었다. 더불어 광장 고유의 비움 및 유동성의 특성을 반영코자 하였다. 세 번째 단계는 시공 및 조성 단계로 광화문광장이 실제로 만들어지는 단계이다. 이 단계를 거치며 몇 가지 요인으로 인해 광화문광장은 최종설계안과 일부 다른 모습으로 완공되었다. 본 연구에서는 광화문광장 조성 논의 단계부터 완공하기까지 이러한 일련의 과정들을 살펴보고, 그동안 표면적으로 드러나지 않았던 당초 설계안, 설계안이 변경될 수밖에 없었던 여러 요인과 이유, 완공 이후의 광화문 광장의 공공성에 대한 논의까지를 모두 종합적으로 다루고자 한다. 더불어 이를 통해 도시 공공 공간 조성에 있어 합리적인 방안을 도출해 갈 수 있을지에 대한 고민해 보고, 추후 유사 프로젝트에 참고자료가 될 수 있도록 하였다.

This study aims to investigate the complex planning processes and design ideas of the Gwanghwamun Plaza which was opened in 2009. The opening of the plaza was significant as it was built in order to restore the symbolic meaning of axis in the historical Joseon Dynasty that was distorted during the Japanese Imperialism. The plaza itself attracts many citizens and tourists by providing the empty ground carrying historical ambiences around. In this paper, the story of the Gwanghwamun plaza will be summarized. Particularly, the background of promoting the project will be discussed and the whole planning process will be dealt with. The plaza was realized through several stages. First, the planning stage will be reviewed. The planning stage had been a quite long process since the initial idea was discussed. Since the early 90s, the political decision of making the plaza was made through the change of people's understanding toward public space. At this stage, the city government worked together with diverse citizens and professionals to share the vision and to realize the right decision in making the plaza. Second, the design stage will be elaborated in detail. This is the second design stage. The former was the idea competition and the latter was the turn-key base. The final design scheme emphasized the restoration of symbolic axis and the forgotten Yukjo Street. The scheme consists of four zones such as history restoration zone, prospect and history representation zone, culture zone, and the urban zone. Through the whole design process, the original idea remained as it was. The design concept was "a place of memory and prospect." It emphasizes the history representation, view corridor, cultural activities platform as well as the emptiness and flexibility of the basic premise of the plaza. Finally, the construction stage will be discussed. There were some additions and omissions in the construction process. The design chances in the construction stage will be reviewed in detail. After the opening of the plaza, there were some changes in the detail design. We will discuss how and why these modifications were made. In the end, the social and cultural implication of the plaza will be discussed. The storytelling of the Gwanghwamun Plaza will contribute to the clear understanding of planning and design process of pubic places. Based on this reflection, we are able to think about some suggestions of public projects for the future.

This paper deals with an automated computer-aided process planning and die design system with which designer can determine operation sequences even after only a little experience in process planning and die design of multi former-bolt products by multi-stage former working. The approach is based on knowledge-based rules, and a process knowledge base consisting of design rules is built. Knowledge fur the system is formulated from plasticity theories, empirical results and the empirical knowledge of field experts. Programs for the system have been written in AutoLISP for AutoCAD with a personal computer. An attempt is made to link programs incorporating a number of expert design rules with the process variables obtained by commercial FEM softwares, DEFORM and ANSYS, to form a useful package. The system is composed of four main modules. The process planning and die design module considers several factors, such as the complexities of preform geometry, punch and die profiles, specifications of available multi former, and the availability of standard parts. It can provide a flexible process based on either the reduction in the number of forming sequences by combining the possible two processes in sequence, or the reduction of deviation of the distribution and the level of the required forming loads by controlling the forming ratios. The system uses 2D geometry recognition and is integrated with the technology of process planning, die design, and CAE analysis. The standardization of die parts for multi former-bolt products requiring a cold forging process is described. The system developed makes it possible to design and manufacture multi former-bolt products more efficiently.