Earticle

최근 모니터링 및 예측 시스템을 이용하여 사전에 결함을 발견하고 이를 경고하는 시스템이 활발히 연구되고 있다. 차량 안전 관리에 있어서도 예측 결함 분석 기술을 적용하여 자동차 휠 베어링의 고장 유무 및 고장 유형을 조기 에 경고하는 시스템이 필요하다. 본 논문에서는 휠 베어링과 결합 된 센서 모듈과 각 센서 모듈에서 차량 가속 정보 및 진동 정보를 수집, 저장 및 분석하는 진단 시스템을 제시하였다. 제안된 센서 모듈은 저비용으로 차량의 휠 베어링 상태를 모니터링하며, 이렇게 수집된 데이터를 활용하여 진단 및 고장 예측 기능을 수행하는 방안을 연구하였다. 개발된 센서 모듈과 예측 분석 시스템은 가진 테스트 장비 및 실제 차량을 이용하여 테스트하고 그 유효성을 평가하였다.

There is a need for a system that provides early warning of presence and type of failure of automobile wheel bearings through the application of predictive fault analysis technologies. In this paper, we presented a sensor module mounted on a wheel bearing and a diagnostic system that collects, stores and analyzes vehicle acceleration information and vibration information from the sensor module. The developed sensor module and predictive analysis system was tested and evaluated thorough excitation test equipment and real automotive vehicle to prove the effectiveness.

With the advent of industrialization, consumers and end-users demand more reliable products. Meeting these demands requires a comprehensive approach, involving tasks such as market information collection, planning, reliable raw material procurement, accurate reliability design, and prediction, including various reliability tests. Moreover, this encompasses aspects like reliability management during manufacturing, operational maintenance, and systematic failure information collection, interpretation, and feedback. Improving product reliability requires prioritizing it from the initial development stage. Failure mode and effect analysis (FMEA) is a widely used method to increase product reliability. In this study, we reanalyzed using the FMEA method and proposed an improved method. Domestic railways lack an accurate measurement method or system for maintenance, so maintenance decisions rely on the opinions of experienced personnel, based on their experience with past faults. However, the current selection method is flawed as it relies on human experience and memory capacity, which are limited and ineffective. Therefore, in this study, we further specify qualitative contents to systematically accumulate failure modes based on the Failure Modes Table and create a standardized form based on the Master FMEA form to newly systematize it.