Earticle

3D 프린터와 여러 작업 도구를 이용하여 빠르게 시제품을 제작할 수 있는 환경을 제공하는 테크숍은 융합디자인교 육을 실현할 수 있는 공간이며, 4차 산업혁명 시대에 창의적인 아이디어를 배출해 낼 수 있는 터전이 될 것이 분명하다. 본 연구는 콘텐츠 관련 대학 및 기관이 많이 포진되어 있는 충청권 지역에서 지역 창업 활성화를 위한 테크숍 구축 방안을 제안하고 그 가능성을 타진해 보는 것을 목표로 한다. 이를 위해 테크숍의 구축 필요성을 검토해보고, 이에 부합하는 구축 방안을 제안하고 테크숍 운영에 필요한 구성 요소들에 대해 분석하였다. 제안하는 테크숍 구축이 이루어지고 효율적인 운영 이 더해진다면, 좋은 아이디어를 기반으로 하는 시제품들이 빠르게 제작되어지고 상품화될 수 있기 때문에 지역 창업 활성 화에 큰 도움이 될 것으로 기대된다.

The Tech Shop, which provides an environment for fast prototyping by using 3D printers and various work tools, is a place where the fusion design education can be realized and creative ideas can be produced in the era of industrial 4.0. The purpose of this study is to propose and establish the possibility of a tech shop for the revitalization of local businesses in the Chungcheong province where many of contents related universities and institutions are located. For this purpose, we reviewed the necessity and the requirements of a tech shop, and analyzed the necessary components of a tech shop for successful operation. If the proposed tech shop is built and efficient operation is applied, it is expected that many of prototypes based on good ideas could be quickly produced and commercialized.

3D Printing has a great advantage for its capabilities in manufacturing complicated structures in a reasonable manufacturing time, and thus is widely used in various fields. Due to the high cost of the equipment and material, a fairly acceptable equipment, the Projection Stereolithography Apparatus (PSLA), has been developed, using the projection pattern approach for the purpose of quick manufacturing. We evaluated its surface quality, as compared with that of other systems. The result is the development of a high-performance, low-cost 3D Printer and its operating software, using LCD and UV LED. Working materials for an optimal manufacturing are suggested in the research, along with some suggestions of basic approaches for enhancing the accuracy and quality of the manufactured structures.

오픈소스가 소프트웨어의 영역을 넘어 그 개념이 여러 분야로 확장되어감에 따라 여러 기업들이 오픈소스 개념 을 이용한 비즈니스 모델을 등장시키고 있다. 본 연구는 3D프린터를 활용한 웹 기반 오픈소스 플랫폼 제작 방안에 관한 연구로서 키덜트 문화를 접목시킨 사용자의 자발적 참여도가 높은 오픈소스 플랫폼 커뮤니티 제작을 목표로 한다. 연구 방법으로는 여러 기업의 오픈소스 활용 사례에 관한 분석 연구와 더불어 키덜트 커뮤니티의 사용자 설문을 통해 플랫폼 의 사용성과 토이 디자인 선호도 및 성향 분석을 기반으로 한 기초 자료 수집을 통하여 초기 플랫폼 제작 방향성을 설정하였다. 제작된 플랫폼에서 고유의 플랫폼 토이 소스를 다운로드 후 사용자가 자유롭게 재해석하고 플랫폼에 결과 물을 재공유하여 완성된 디자인의 선호도에 따라 판매하여 수익을 분배할 수 있도록 하는 것이 특징이다. 향후 플랫폼 내 커뮤니티를 활성화하여 사용자의 진입동기부여를 높이는 연구가 지속하여야 할 것이다.

As the concept of open source extends beyond the scope of software, many companies are also introducing business models using open source concepts. This study is a study on how to create a web-based open-source platform using a 3D printer and aims to create an open-source platform modeled on the Kidults community where users are highly willing to participate. The research method established the direction of initial platform production by collecting basic data through the usability of the platform and Toy design preferences and propensity analysis through research on open source use cases by various companies and user surveys in the Kidults Community. Features unique platform Toy sources that are freely reinterpreted by the user and re-shared and sold to the platform. Research should continue to boost user motivation by activating communities within the platform.

Purpose: In this study, thermal properties were observed by measuring the extent of thermal expansion and the amount of thermal residue that appears upon burnout on a workpiece made by using a dental digital light processing (DLP) three-dimensional (3D) printer. Methods: Thermal properties of workpieces manufactured by using two 3D printers were observed. The specimens were designed in cylindrical form with dimensions 10 mm in diameter and 10 mm in height. The control specimen was made of wax, and the experimental specimen was made of resin. The thermal expansion rate was measured by applying heat to three types of specimens, and burnout residue was measured. Results: The thermal expansion rate of the wax pattern (WP) specimen was 0.93%±0.05%, of the RP1 specimen was 1.30%±0.08%, and of the RP2 specimen was 1.20%±0.09%. Measuring the recovered residue yielded residual amounts of 0.2% for the WP specimen, 1.1% for the RP2 specimen, and 1.8% for the RP1 specimen. Conclusion: 1. From measurements of the workpieces manufactured by dental DLP 3D printing, the thermal expansion rate was found to be higher than that of wax. 2. As a result of measuring burnout residues on the workpieces manufactured by dental DLP 3D printing, the required summoning temperature to obtain suitable castings was determined to >750℃.

Purpose: Recently, the production technology of dental prosthesis using 3D Printer workpeices has been developed. However, the lack of information on the work processes and casting techniques of materials for 3D printing casting is expected to require research. Therefore, in this study, we intend to cast a Dental DLP 3D Printer workpiece, which is being commercialized, to identify its appearance and internal clearance, and to observe its castability. Methods: Castability of the 3D Printer workpiece was evaluated. The specimen is prepared in a cylindrical shape and in a 1 mm thick coping shape. The control specimen is made of wax and the experimental specimen is made of resin using two types of 3D printers. After casting, the appearance of the casting body was observed and the internal clearance of the coping was measured. Results: RP1 and RP2, cylindrical specimens, were partially cast or fin. When coping-type specimens were measured before casting, the internal clearance of PE2 was more accurate than that of PC and PE1. When coping-type specimens were measured after casting, CE1 was the most accurate in occlusal clearance and CE2n was the most accurate in axial clearance. Conclusion: 1. Exterior observations of the casting body indicated casting defects and fins. 2. Internal clearance observations show that the occlusal clearance of the castings is larger after casting, and the axial clearance of the castings is smaller after casting. 3. It is judged that the RP2 specimen is more likely to be applied for casting than the RP1 specimen.

3D printing has the advantage of being able to process various types of parts by layering materials. In addition to these advantages, 3D printing technology allows models to be processed quickly without any special work that can be used in different fields to produce workpieces for various purposes and shapes. This paper deals to not only increase the utilization of 3D printing technology, but also to revitalize 3D printing technology in applications that require similar cryogenic environments. The goal of this study is to identify the mechanical properties of polylactic acid and photopolymer resin processed by Fused Deposition Modeling (FDM) and Digital Light Processing (DLP) respectively. The entire process is meticulously examined, starting from getting the thermal contraction using an extensometer. A uniaxial tensile test is employed, which enables to obtain the mechanical properties of the samples at both room temperature (RT) and cryogenic temperature of 77 K. As the results, photopolymer resin exhibited higher tensile properties than polylactic acid at RT. However, at cryogenic temperatures (77 K), the photopolymer resin became brittle and failure occurred due to thermal contraction, while polylactic acid demonstrated superior tensile properties. Therefore, polylactic acid is more suitable for lower temperatures.

Recently, research on applying composite materials to various industrial fields is being actively conducted. In particular, composite materials fabricated by Fused Deposition Modeling 3D printers have more advantages than existing materials as they have fewer restrictions on manufacturing shape, reduce the time required, weight. With these advantages, it is possible to consider utilizing composite materials in cryogenic environments such as the application of liquid oxygen and liquid hydrogen, which are mainly used in an aerospace and mobility. However, FDM composite materials are not verified in cryogenic environments less than 150K. This study evaluates the characteristics of composite materials such as tensile strength and strain using a UTM (Universal Testing Machine). The specimen is immersed in liquid nitrogen (77 K) to cool down during the test. The specimen is fabricated using 3D print, and can be manufactured by stacking reinforced fibers such as carbon fiber, fiber glass, and aramid fiber (Kevlar) with base material (Onyx). For the experimental method and specimen shape, international standards ASTM D638 and ASTM D3039 for tensile testing of composite materials were referenced.

구두를 제작하는 기본 틀인 라스트는 3차원 형상과 관련된 정보와 기술이 총체적으로 집약된 결과물이다. 해외에서는 이미 3D 프틴팅 기술을 이용한 구두 제작이 상용화 단계에 도달하였으나, 국내에서는 아직 도입 초기 단계이다. 본 연구에서는 국내 제화산업의 경쟁력 확대를 위해, 3D 스캐닝, 3D 모델링, 3D 프린팅의 첨단 기술로 구성된 3D 제작 프로세스를 라스트 제작에 도입하였다. 이를 위해, 2010년도 SizeKorea에서 3D 스캔한 30대 남성 200명의 3D 발 형상을 사용하여, 요인분석, 군집분석을 실시하고, 3개의 발 유형을 분류한 후, 각 유형별 대표모델을 선정하였다. 대표모델들의 3D 스캐닝 형상에서 XY, YZ, XZ평면의 단면도들을 추출하고, 라스트 모델링의 스케치 단면으로 사용하였다. Solidworks CAD를 사용하여 라스트를 3D 모델링하였으며, 보급형 3D 프린터인 MakerBot Replicator2로 3D 프린팅 하였다. 본 연구 결과는 국내 제화산업에서 3D 프린팅 기술의 상용 가능성을 보여주었다. 3D 스캐닝, 3D 모델링, 3D 프린팅의 3단계 생산설계 방식은 향후 의류패션산업 전 분야에서 폭넓게 사용될 것으로 기대된다.

The shoe last which is the framework for the shoemaking is intensively combined with the 3D data and technologies. International shoe companies have already commercialized 3D printing technology in producing the shoe, but domestic shoe companies are still in their early stages. This study used the 3D scanning, 3D modeling and 3D printing of the high-technology to make the shoe last. This 3D producing processes should be helpful in building competitiveness in domestic shoe industry. The 3D foot scanning data of men in 30s(n=200) were collected in SizeKorea(2010). The basic statistics, factor and cluster analysis were performed. They were categorized in 3 groups by 3D foot measurement data, and the standard models were selected in each group. The cross sections in XY, YZ and XZ planes sliced from 3D scan data of the standard model were used in the sketches of the 3D shoe last modeling. The 3D shoe last was modeled by Solidworks CAD and printed by MakerBot Replicator2; a desktop 3D printer. This research showed the potential for utilization of 3D printing technology in the domestic shoe industry. The 3D producing process; 3D scanning, 3D modeling and 3D printing is expected to utilized widely in the fashion industry within the nearest future.

국내외 도서관에서는 3D 프린터와 관련 서비스 도입을 확대하고 있다. 이에 따라 각 도서관은 원활한 서비스 운영을 위해 3D 프린터 이용정책을 수립할 필요가 있다. 본 연구에서는 국내 도서관의 3D 프린터 이용정책 보유 여부와 내용을 확인하고, 미국 도서관의 우수한 3D 프린터 이용정책 사례의 내용을 분석하여 국내 도서관을 위한 3D 프린터 이용정책 내용을 제안하였다. 연구 결과, 국내의 3D 프린터 보유 도서관은 성문화된 이용정책을 보유한 곳이 거의 없었다. 따라서 미국 소재 16개 도서관(공공 10개관 및 대학 6개관)의 3D 프린터 이용정책 우수사례를 내용 분석하여, 이를 바탕으로 다섯 개의 상위주제(목적, 이용자, 이용방법, 이용제한, 도서관 면책)와 21개의 하위주제를 도출하였다. 본 연구결과는 3D 프린터 이용정책 수립을 위한 기초자료로 활용될 수 있을 것이며, 나아가 3D 프린터를 활용한 이용자 서비스를 위한 고려사항을 제시하는데 의의가 있다.

Libraries both in South Korea and abroad have been adopting 3D printers and related service. This indicates the need for documented 3D printer use policy to facilitate the service. This study investigates 3D printer use policies of libraries in Korea and best practices of the United States, and suggests contents for 3D printer use policies in Korea. The finding shows that Korean libraries with 3D printers did not have systematic and documented 3D printer use policies. After conducting content analysis of 16 best practices of 3D printer use policies from libraries in the United States, the authors identified five themes (purpose, users, procedures, limitations of use, and liability) and 21 sub-themes. The findings are informative for Korean libraries to develop 3D printer use policies and to understand various considerations in implementing 3D printer services.

This paper presents the design, optimization and fabrication of a piezo driven micro-positioning stage constructed using a 3D-printer. 3D printing technology provides many advantageous aspects in comparison to traditional manufacturing techniques allowing more rapid prototyping freedom in design, etc. Micro-positioning stages have traditionally been made using metal materials namely aluminum. This paper investigates the possibility of fabricating stages using ABS material with a 3D printer. CAE simulations show that equivalent motion amplification can be achieved compared to a traditional aluminum fabricated stage while the maximum stress is 30 times less. This leads to the possibility of stages with higher magnification factors and less load on the driving piezo element. Experiment results agree with the simulation results. A micro-position stage was fabricated using a 3D printer with ABS material. The motion amplification is very linear and 50 nm stepping was demonstrated.

최근 3D 프린팅 기술은 다양한 의학 분야에서 활용하고 있으며, 기존의 절삭가공 보다 제작시간과 비용, 과정측면에서 매우 효율적이다. 특히 정형외과에서는 수술시간, 수술 정확성 등의 개선과 환자의 고통 감소와 재수술을 최소화하는 방법으로 관심이 집중되고 있다. 그러나 기존 연구에 사용된 3D 프린터는 하드웨어 및 소프트웨어의 기술적 활용성, 재정적 가용성 등의 문제로 현재 병원에서 일반적으로 널리 사용되지 못하고 있는 실정이다. 본 연구에서는 이를 해결하기 위해 CT 영상을 Open Source DICOM Viewer와 STL 파일변환 프로그램, FDM 와이어 적층가공방식의 조립형 3D 프린터로 골반 골절 모델을 직접 제작하여 비용과 시간을 단축하고 사전 수술계획에 활용하였다. 6명의 불안정성 골반골절 수술환자의 맞춤형 골 모델을 제작한 후 대학병원 정형외과 임상의에게 골절수술 전에 제공하여 임상적 활용 가능 여부에 대한 검토와 분석의견 결과 정밀도, 해상도가 수술계획에 사용하여도 유용한 것으로 판단되었다.

At present trend 3D Printing technology has been using more efficiently than conventional subtractive manufacturing method in various medical fields, in particular this technology superior in saving production time, cost and process than conventional. Especially in orthopedics, an attractive attention has been paid by adopting this technology because of improving operation, operation accuracy, and reducing the patient's pain. Though 3D printing technology has enormous applications still in some hospitals have not been using due to having the problem of technical utilization of hardware, software & chiefly financial availability and etc. In order to solve these problems by reducing the cost and time, we have used CT images in pre-operative planning by directly making the pelvic fracture model with open source DICOM viewer and STL file conversion program, assembly 3D printer of FDM wire additive manufacturing. After having the customized bone model of six patients who underwent unstable pelvic fracture surgery, we have operated our system in orthopedic section of University Hospital through the clinician. Later, we have received better reviews and comments on utilization availability, results, and precision and now our system considered to be useful in surgical planning.

Recently climate change and urbananization have been increased surface runoff, resulting in flooding. Retention basins have been constructed to control urban flooding by reducing peak flow rate. Recently, the retention basin plays a role in controlling combined sewer overflows (CSOs) as well as urban flooding. In this study, the retention basin with a rotatable bucket was suggested and scale down experiments was performed for the optimum design of the retention basin. Scaled down model was produced using a 3D printer after it was designed as law of similarity. Two times for operating a rotary bucket is required to sweep out the sediments deposited on the bottom of the basin. Optimized dimensions for the retention basin were width of 5 m, height of 5 m, bucket radius of 0.5 m, and bottom slope of 5.0 %. It can be concluded that the results obtained from this study can be used to design the retention basin with a rotatable bucket which does not require energy to operate.

Most of agricultural structures are consisted of complex components and exposed to various boundary conditions. There have been no ways to express those structures exactly for model experiment. As an alternative, 3D printer can produce any type of solid model. However, there are limited informations related to structural experiments using 3D printer. The object of this study gives the basic informations to structural engineers who try to use 3D printer for model experiment. When PLA was used as a supplier for 3D printer, the outcomes showed less heat deformation to compare with ABS. To test the material properties, two kinds of experiments (three-point flexibility test and compression test) were executed using universal testing machine. In three-point flexibility test, plastic hinge and its deformation were developed as observed in material such as steel. The behavior was in a linear elastic state, and elastic bending modulus and yield force were evaluated. In the compression test using unbraced columns with hinge-hinge boundary condition, the constant yield forces were observed regardless of different lengths in all columns with same section size, whereas the compressive elastic modulus was increased as the length of column was increased. The suggested results can be used for model experiments of various agricultural structures consisted of single material.

턱관절 디스크 검사 시 MRI는 유용한 검사법으로 디스크의 정확한 위치변화를 관찰하고자 개구상태에서 오랜 시간 검사가 필요하다. 이에 3D프린팅 기술을 이용하여 개구상태를 유지시켜 줄 고정 장치(TMJ device)를 제작하고 이를 기존 고정 장치와 비교하여 유용성을 평가하고자 하였다. 기존 TMJ device를 사용한 영상에 비해 3D 프린터로 자체 제작한 TMJ device를 사용한 영상에서 SNR이 다소 낮은 결과를 보였지만 임상적으로 사용하는데 큰 결함이 없고 환자 개인별 특화된 맞춤형 제작이 가능하고 더불어 3D 프린팅 기술을 활용하여 유사도구 제작에 기여함으로서 비용대비 편익이 상승될 것이라 사료된다.

In an examination of the temporomandibular joint disc, MRI(Magnetic Resonance Imaging) is a useful method, and it is necessary to conduct an examination with one's mouth open for a long time to observe the accurate position change of the disc. Thus, this study would produce a TMJ device, using the 3-D printing technology, which would maintain the state of opening the mouth and would evaluate its usefulness as compared to the existing fixed device. As compared to the image using the existing TMJ device, the image taken with the self-produced TMJ device with a 3-D printer showed a somewhat lower SNR, but there was no defect for a clinical use. It is judged that benefits to costs would increase, since it can be customized for the individual patient and can contribute to the production of similar tools by utilizing the 3-D printing technology.

본 연구의 목적은 기존 스톱 모션 애니메이션의 문제점을 파악하고 이를 해결하기 위한 방안으로서 최신의 기술이 적용된 3D프린터 기술과 컴퓨터 특수효과 기술을 적용한 사례를 분석하였다. 이를 위해 스톱모션 애니메이션의 역사를 고찰하고 기술이 어떻게 스톱 모션 애니메이션에 적용 되었는지 선행 연구를 통해 확인하였다. 그 결과, 표현적 측면에서 최근 개봉한 <유령신부>와 <코렐라인>처럼 3D 프린터를 활용하여 클레이나 천으로 한정된 기존의 스톱 모션 애니메이션의 한계를 극복하였다. 더 나아가 스톱 모션 애니메이션의 가장 큰 한계인 자연현상은 컴퓨터 특수효과처리를 통해 오히려 스톱 모션 애니메이션만의 독특한 작품을 연출 할 수 있었다. 그래서 스톱 모션 애니메이션에서 3D 프린터 기술과 컴퓨터 특수효과기술에 대한 수용으로 무한한 상상과 독창적 표현이 가능해 졌다. 최근 기술 기반 스톱 모션 애니메이션은 향후 애니메이션 분야의 지속적으로 발전하는데 그 기초를 제공 할 것으로 기대한다.

The purpose of this study is to analyze the problem of existing stop motion animation and to apply 3D printer technology and computer special effect technology applied with latest technology as a solution to solve this problem. For this purpose, we review the history of stop motion animation and confirm how the technology applied to stop motion animation through previous research. As a result, we have overcome limitations of the existing stop motion animation limited to the cline cloth in terms of expression by using 3D printer like recently released <Corpse Bride> and <Coraline & the Secret Door>. Furthermore, the natural phenomenon, which is the biggest limitation of stop motion animation, was able to produce a unique work of stop motion animation rather than computer special effect processing. Therefore, in the stop-motion animation, the acceptance of 3D printer technology and computer special effects technology has enabled unlimited imagination and original expression. Recent technology-based stop-motion animation is expected to provide the foundation for the continued development of the animation field in the future.

This paper focuses on the development of RT technology suitable for manufacturing a small quantity of metal prototype of a precise part from an RP master. Dimensional accuracy and surface roughness are evaluated from Thermojet part of a 3D printer, and effective post-processing method is introduced. Investment casting is done using a prototype built from 3D printer as a wax pattern. Ceramic shell investment casting technique is developed to build a prototype with materials mostly wanted. Also, experimental result shows this research is very useful in manufacturing of a small quantity of functional part or a test part of a specific material.

주조의 공정으로는 왁스패턴(wax pattern), 매몰(Investment), 탈왁스(Dewaxing)와 소성(Curing), 주물 (Casting)등으로 나눌 수 있으며, 이러한 공정이 하나라도 소홀하게 되면 좋은 결과를 얻을 수 없게 된다. 2000년 이후, 3D 프린터가 발전되고 사용 횟수가 증가하였으나, 왁스 방식보다 광경화수지 방식의 프린터를 선호함으로 그 의 따른 주물 결함이 더 심해지고 있다. 이러한 결함을 해결하기 위해 기존 왁스방식의 주조 결함을 선행논문을 통해 제시하였고, 특히 광경화수지 방식의 결함은 매몰과 탈왁스, 탈수지와 소성에서 기존과 다른 차이를 보였다. 이에 주조 실험을 통해 결과를 제시 하였으며, 특히 기존 방식의 승온곡선이 아닌 광경화수지만의 승온곡선을 제시하였다. 마지막으로 다이렉트 주조가 되지 못하는 것을 분류하고 형틀(Mold)제작에 대하여 제시하였다. 이에 본 연구를 통해 3D 프린터를 사용하는 사용자 또는 광경화수지를 다이렉트로 주조하려는 이들에게 조금이나마 도움이 되고자 한다.

Casting process includes wax pattern, investment, dewaxing, curing, casting, etc., and each single process is important to achieve a good result. Since 2000, 3D printers have been developed and widely used; as more prefer UV Curavle resin method over wax method, resultant casting defects have become worse. To resolve such problem, preceding research revealed casting defects of existing wax method. In particular, defects of UV Curavle resin method showed difference in investment, dewaxing, deresinating and curing compared to the existing one. Accordingly, results were presented through casting tests; especially, a temperature rising curve only for UV Curavle resin was shown rather than one for the existing method. Lastly, this research classified those not available with direct casting and suggested mold manufacturing. This research is expected to be useful for 3D printer users or those who would conduct direct casting with UV Curavle resin.