In this study, we propose and analyze data augmentation techniques tailored for injection-molded product surface defect detection using deep learning–based vision inspection systems. To alleviate the scarcity and imbalance of defect samples in real production lines, a data augmentation strategy consisting of four categories—geometric transformation, photometric transformation, defect-aware local augmentation, and synthetic defect generation—is designed. The effectiveness of the proposed strategy is evaluated using a ResNet-50–based classification model and a YOLOv8-S–based defect detection model, trained on real images acquired from an industrial injection molding process. Experimental results show that, compared to the baseline model trained without augmentation, the proposed strategy improves the F1-score of defect classes by approximately 10–15 percentage points and enhances mAP@0.5 by about 8–12 percentage points. In particular, the recall of rare defect types such as micro-cracks and weld lines is significantly improved, indicating that data augmentation plays a crucial role in increasing the practicality of automatic inspection in injection molding processes. The findings of this work provide useful guidelines for implementing deep learning–based visual inspection systems in real industrial environments with limited defect data.
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Abstract 1. 서론 2. 관련 연구 및 이론적 배경 2.1 사출품 표면 불량 유형 2.2 딥러닝 기반 불량검출 2.3 제조 비전 검사 분야 데이터 증강 3. 데이터 증강 기법 3.1 데이터 셋 구성 3.2 전처리 3.3 제안 데이터 증강 기법 4. 실험 구성 및 결과 4.1 실험 환경 및 모 델 설정 4.2 비교 실험 시나리 오 4.3 평가 지표 4.4 분류 성능 비교 4.5 검출 성능 비교 4.6 조명 조건 변화에 대한 강인성 평가 5. 결론 후기 References