차량 라이트 가이드용 STAVAX 금형 가공 시 절삭조건 변화에 따른 표면 거칠기 분석에 대한 연구
A Study on the Surface Roughness Analysis by Cutting Condition in Machining of STAVAX mold for Vehicle Light Guide
Recently, halogen lamps for vehicle exterior lamp systems are being replaced by LEDs (Light Emitting Diode) in consideration of miniaturization, power consumption, life, luminance, and eco-friendliness. Due to regulations on the amount of light required, luminance, light uniformity, and glare prevention, it is required to develop a light guide for controlling a light source of an LED lamp for a vehicle. For the development of the light guides, the development of machining technology that can cut micro patterns of hundreds of micrometers scale into surface roughness of tens of nanometers scale must be preceded. In this study, the effect of variations in cutting conditions on surface roughness was analyzed through experiments. The micro patterns was manufactured by cutting into STAVAX material, and the surface of the micro patterns was super-finished using a ball-shaped PCD (polycrystalline diamond) tool without flutes. In experiments, the cutting conditions of the super-finishing process were varied, and the varied cutting conditions were feed rate, radial depth of cut, and spindle speed.
목차
ABSTRACT 1. 서론 2. 절삭가동 실험 및 표면 거칠기 측정 2.1 절삭가공실험 2.2 표면 거칠기의 측정 3. 결과 분석 3.1 이송속도(feed rate)의 영항 3.2 반경 방향 절삭 깊이(radial depth of cot)의 영향 3.3 주축회전속도(spindle speed)의 영향 4. 결론 References
키워드
차량용 라이트 가이드표면 거칠기절삭조건이송속도반경방향 절삭 깊이주축회전속도다결정다이아몬드 공구Vehicle light guideSurface roughnessCutting conditionFeed rateRadial depth of cutSpindle speedPolycrystalline diamondPCD tool
저자
이동원 [ Dong-Won Lee | Korea Institute of Industrial Technology, Departmen of mechanical engineering, Inha University ]
이현화 [ H. W. Lee | Korea Institute of Industrial Technology ]
김진수 [ J. S. Kim | Korea Institute of Industrial Technology ]
김종수 [ Jong-Su Kim | Principal Researcher, Korea Institute of Industrial Technology ]
Corresponding Author